<<<<<<< HEAD rgpv syllabus BTech Grading System 7th Semester Microsoft Word - Syllabus _Robotics and Mechatronics _VII Sem _1_

Rajiv Gandhi Proudyogiki Vishwavidyalaya, Bhopal

New Scheme Based On AICTE Flexible Curricula Robotics and Mechatronics Engineering, VII- Semester


RM 701

Computer Integrated Manufacturing

2L-1T-2P

4 Credits


Course Outcomes:


After studying this course, students will be able to;



Syllabus:


Module 1: Introduction

CIM – definition, scope and elements of CIM system-benefits, Production system facilities – low- medium-high-Manufacturing support systems-Automation in production systems, Automated manufacturing systems-Computerized Manufacturing Support Systems-Reasons for Automating, Automation principles and strategies-USA Principle-Ten Strategies for Automation and Production Systems, Automation –definition- Basic elements of an automated system - Levels of automation.

Module 2: NC and CNC Machines

Fundamentals of NC Technology- Basic Components of an NC System- NC Coordinate Systems- Motion Control Systems, Applications of NC- Machine Tool Applications- Other NC Applications- Advantages and Disadvantages of NC, Computer Numerical Control Features of CNC- The Machine Control Unit for CNC- CNC Software, CNC Applications Advantages and Disadvantages of CNC, DNC- Direct Numerical Control- Distributed Numerical Control

Module 3: CNC Part Programming

Introduction to Part Programming-Coordinate system-Dimensioning-Axes & motion nomenclature Definition and importance of various positions like machine zero, home position, and work piece zero, CNC part programming- Structure of part programme-Word addressed format-Preparatory function(G)-Miscellaneous function(M)- Tool compensation Subroutines (Macros)(L)-Canned cycles- Mirror image, Simple program on Milling and Turning operations.

Module 4: Group Technology and CAPP


Group technology-Definition-Advantages and limitations of GT-Part family formation , Classification and coding-Opitz coding system, Applications & benefits of GT, Cellular manufacturing-Machining cell designs-Machining cell planning, Computer aided process planning-Approaches to CAPP- Implementation techniques-Essential elements in a retrieval type CAPP system-Essential elements in a generative CAPP system, Flexible manufacturing system-Scope of FMS-FMS compared to other types of manufacturing approaches-Types of FMS-Benefits of FMS-Major elements of FMS


Module 5: Automated Guided Vehicle System (AGVS) and Industrial Robotics


Automated Guided Vehicle System (AGVS) – AGVS Application – Vehicle Guidance technology – Vehicle Management & Safety.

Robot Anatomy and Related Attributes – Classification of Robots- Robot Control systems – End Effectors – Sensors in Robotics – Robot Accuracy and Repeatability - Industrial Robot Applications – Robot Part Programming – Robot Accuracy and Repeatability – Simple Problems.


REFERENCES:


  1. Mikell.P.Groover “Automation, Production Systems and Computer Integrated Manufacturing”, Prentice Hall of India, 2008.

  2. Radhakrishnan P, Subramanyan S.and Raju V., “CAD/CAM/CIM”, 2nd Edition, New Age International (P) Ltd, New Delhi, 2000

  3. S.Kant Vajpay; Principles of CIM; PHI

  4. Rao PN; CAD/CAM;TMH

  5. Rao PN, Tiwari NK, Kundra TK; Computer Aided Manufacturing; TMH

  6. Alavudeen A, Venkteshwarn N; Computer Integrated Mfg; PHI


List of Experiments (please expand it):

  1. 2D and 3D modeling on CAD software

  2. Use of CAM software for writing CNC programs

  3. Study of automatic and semi automatic control system and writing the electrical analogy.

  4. Production & layout for GT for group of jobs to be manufactured

  5. A case study / tutorial using CAPP Software

  6. Writing M & G codes for given operations.

  7. Robot and AGV programming


    LIST OF SOFTWARES/ LEARNING WEBSITES:

    1. http://www.nptel.ac.in

    2. http://www.youtube.com/watch?v=M3eX2PKM1RI

    3. http://www.youtube.com/watch?v=EHQ4QIDqENI&list=PLBkqkLQO2nAt5MNLo

    4. http://www.youtube.com/watch?v=hJFLcvtiNQ

    5. http://www.youtube.com/watch?v=BIM1AyxfYkw .

    6. http://www.mtabindia.com vii. http://www.swansoftcncsimulator.com

Rajiv Gandhi Proudyogiki Vishwavidyalaya, Bhopal


New Scheme Based On AICTE Flexible Curricula Robotics and Mechatronics Engineering, VII- Semester



RM-702

(a)

Mechatronics and Manufacturing Automation

3L-1T-0P

4 Credits


Course Objectives:

After studying this course, students will be able to;


  1. Understand Industrial Automation and its Applications

  2. Understand the mechatronic system, usage and advantages of mechatronics.

  3. Comprehend the traditional Automation and mechatronic system

  4. Understand the techniques of Fault finding in mechatronic system

  5. Comprehend the Mechatronics system approach with case study


Module -1 Theory of Mechatronics Automation - definition - need, advantages and disadvantages of automation-Types of automation fixed, programmable and integrated automation-their advantage and disadvantage -basic elements of an automated system- future challenge of automation Mechatronics - Definition-advantages-Mechatronic system-mechanical, electrical, electronic and computer system- measurement system-sensor,signal conditioning and display system control system-Open loop and close loop system- advantages and disadvantages of open loop and closed loop system.


Module 2 Sensors and Transducers: Sensors and Transducers - Performance terminology- range and span -error - accuracy - sensitivity - hysteresis error - non linearity error - reproducibility - stability - dead band - resolution and output impedance. Displacement, position and proximity sensors - eddy current proximity sensors, inductive proximity sensors –proximity switches -micro switch ,reed switch, photo sensitive switch and mechanical switch- optical encoders- incremental and absolute encoders- tachogenerator- fluid pressure measurement devices - diaphragm, bellows and tube pressure sensors - liquid flow sensors - orifice plate, turbine meters -float sensors temperature sensors -bimetallic strips, resistance temperature detectors - thermistors - thermo couples- light sensors -photo diodes ,photo transistors and photo resistors - selection of sensors - inputting data by switches - mechanical switches - debouncing of mechanical switches


Module 3 Actuators: Actuation systems ,Pneumatic and Hydraulic System , Directional control valves- spool valve poppet valve - pilot operated valve -directional valve, Pressure control valves -pressure regulating valve -pressure limiting valve and pressure sequence valves. Cylinders. - Single acting and double acting -cylinder sequencing. Process control valve - diaphragm actuators - rotary actuators. Semi rotary actuators Electrical actuation systems: Electrical systems, mechanical switches, solid state switches

- diodes -thyristors - triacs - bipolar transistors, solenoids .Basic principle , working principle of AC and DC motors, principle of working, and types of Stepper motors.

Module 4 Traditional Automation and Mechatronic system

Traditional Automation System, mechatronic system, Comparision, measurement system, elements of measurement system , elements of control system


Module 5 Application of Mechatronics systems and Fault finding: Fault finding - Fault detection techniques - common hardware faults. - Possible design solutions -Timed switch - bathroom scales.


REFERENCES

  1. Bolton - Mechatronics - Pearson Third edition

  2. R.K.Rajput - A textbook of mechatronics - Education asia.

  3. A.K.Gupta, S.K.Arora - Industrial automation and mechatronics - Laxmipublication PVT Ltd.

  4. Ganesh hedge - Mechatronics - Laxmi publication PVT Ltd.

  5. Kushdeep Goyal & Deepak Bandari - Industrial Automation & Robotics-S.K.Kataria & sons

  6. K.P.Ramachandran – Mechatronics – wiley India Pvt Ltd

  7. E.K.VijayaraghavanMechatronics in Manufacturing System- John wiley and sons

  8. R. Nagaraj- Microprocessor and Micro controller- Scitech Publications.

  9. N. Shanmugam- Mechatronics- , Anuradha Publications D. S. Kumar, Satya Prakasan & Tech India Pub.

    Rajiv Gandhi Proudyogiki Vishwavidyalaya, Bhopal


    New Scheme Based On AICTE Flexible Curricula Robotics and Mechatronics Engineering, VII-Semester



    RM-702

    (b)

    Totally Integrated Automation

    3L-1T-0P

    4 Credits


    Course Objectives: Automation is playing a key role in Industries. Industries rely heavily on automation for economic viability and mass production. It is important for the students to learn basic of automation, how system works and importance of PLC, SCADA and robots in automation. This course will provide opportunity to learn industrial automation techniques.

    After learning the course , students will be able to:



Syllabus


Module 1 Introduction


Need for Total integrated Automation (TIA) , TIA Architecture ,Components of TIA systems, Selection of TIA , Components, Programmable Automation Controllers (PAC), Vertical Integration structure


Module 2: Supervisory Control and Data Acquisition (SCADA): Overview, Developer and runtime packages, Architecture, Tools, Tags, Graphics. Alarm logging , Tag logging, Trends .History , Report generation, VB & C Scripts for SCADA application.


Module 3: Communication Protocols of SCADA


Proprietary and open Protocols, OLE/OPC, DDE, Server/Client Configuration, Messaging , User administration – Interfacing of SCADA with PLC, drive, and another field device.


Module 4: Industrial Plant Design

Design criteria – Process sequencing - Plant layout modeling – Selection of industrial power and automation cables, Overview of plant simulation software.


Module 5: Case Studies:


Case studies of Machine automation, Process automation


REFERENCE BOOKS:


  1. Industrial Instrumentation and Control By. S.K. Singh The McGraw Hill Companies.

  2. Process Control Instrumentation Technology By. C.D. Johnson, PHI.

  3. Industrial control handbook, Parr, Newnem.

  4. David Bailey, Edwin Bright, ―Practical SCADA for industryǁ, Newnes, Burlington, 2003.

  5. Gordon Clarke, Deon Reyneders,Edwin Wright, ―Practical Modern SCADA Protocols: DNP3,

    60870.5 and Related systemsǁ, Newnes Publishing, 2004

  6. William T Shaw, ―Cybersecurity for SCADA systemsǁ, PennWell, 2006.

  7. Stuart G McCrady, ―Designing SCADA Application Softwareǁ, Elsevier, 2013.

  8. SIMATIC STEP 7 in the Totally Integrated Automation Portalǁ, SIEMENS AG, 2012.

Rajiv Gandhi Proudyogiki Vishwavidyalaya, Bhopal


New Scheme Based On AICTE Flexible Curricula Robotics and Mechatronics Engineering, VII- Semester



RM-702

(c)

Programming for Robot

Operating System

3L-1T-0P

4 Credits


This course gives an introduction to the Robot Operating System (ROS) including many of the available tools that are commonly used in robotics as well as programming for ROS.. With the help of different examples, the course will provide a good starting point for students to work with robots. They learn how to create software including simulation, to interface sensors and actuators, and to integrate control algorithms

Course Outcomes :

After studying this course, students will be able to;

  1. learn about ROS architecture: Master, nodes, topics, messages, services, parameters and actions

  2. Console commands: Navigating and analyzing the ROS system and the catkin workspace

  3. Create ROS packages: Structure, launch-files, and best practices

  4. Create ROS C++ client library (roscpp).also Create own ROS C++ programs

  5. Perform simulation with ROS: Gazebo simulator, robot models (URDF) and simulation environments (SDF)


Module 1: ROS Architecture & Philosophy

ROS master, nodes, Console commands, Catkin workspace and build system ,Launch-files, Gazebo simulator, Programming Tools


Module 2: ROS Package Structure

Integration and programming with Eclipse, ROS C++ client library (roscpp) , ROS subscribers and publishers . ROS parameter server.RViz visualization


Module 3: Simulating with RO System


TF Transformation System , RQT User Interface , Robot models (URDF) , Simulation descriptions (SDF). Gazebo simulator.


Module 4: ROS services

ROS actions (actionlib) , ROS time, ROS bags, Debugging strategies, Introduction to ROS2


Module 5: Case Study:

Using ROS in complex real-world applications

References:


  1. Programming Robots with ROS" by Morgan Quigley, Brain Gerkey & William Smart.

  2. Introduction to Robotics" by John Craig


Useful Websites:


  1. Jud, M. Wermelinger, M. Hutter, Programming for Robotics - Introduction to ROS, https://rsl.ethz.ch/education-students/lectures.html


    http://web.ics.purdue.edu/~rvoyles/Classes/ROSprogramming/index.html

    Rajiv Gandhi Proudyogiki Vishwavidyalaya, Bhopal

    New Scheme Based On AICTE Flexible Curricula Robotics and Mechatronics Engineering, VII- Semester


    RM-703

    (a)

    Entrepreneurship

    Development

    3L-0T-0P

    3 Credits

    Course Outcomes:


    After studying this course, students will be able ;


    1. To understand the basics of Entrepreneurship concepts

    2. To have concepts of need, want and demand as well as to know about marketing environment, CRM and market research

    3. To compare TQM ,QFD and six sigma

    4. To understand the fundamentals of plant economics

    5. To compare theories of entrepreneur


      Syllabus


      Module 1: Entrepreneurship Fundamentals

      Entrepreneur: Concept, Characteristics, Types of Entrepreneurs, Difference between Entrepreneur and Intrapreneur, Functions of Entrepreneur / Start up, Obstacle in entrepreneurship


      Module 2 : Marketing:

      Importance, definition, core concepts of need want and demand, exchange & relationships, product value, cost and satisfaction (goods and services) marketing environment; selling, marketing and societal marketing concepts; four P’s, product, price, placement, promotion; consumer, business and industrial market, market targeting, advertising, publicity, CRM and market research. Finance: Nature and scope, forms of business ownerships, balance sheet, profit and loss account, fund flow and cash flow statements, breakeven point (BEP) and financial ratio analysis


      Module 3 : Productivity and Operations:

      Productivity, standard of living and happiness, types of productivity, operations (goods and s ervices) Vs project management, production processes and layouts, steps in method improvement, time measurement, rating and various allowances; standard time and its utility, predetermined motion and time method, product and process specification, TQM, cost of quality, introduction to lean manufacturing (JIT), QFD, TPM & six sigma quality.


      Module 4 : Plant Economics:


      Interaction between design and cost equations for optimal design of equipments, inflation, energy conservation and environmental control, economic design criteria, terms involved in profitability analysis, Gross income, depreciation, net profit.


      image

      Module 5 : Theories of Entrepreneur:


      Definition and concepts, characteristics, compression with manager, classification, theories of entrepreneur, socio, economic, cultural and psychological; entrepreneur traits and behavior, roles in economic growth, employment, social stability, export promotion and indigenization, creating a venture, opportunity analysis competitive and technical factors, sources of funds, entrepreneur development program.


      REFERENCES:


      1. Peter MS, Timmerhaus KD; Plant design and economics for chemical engr; TMH

      2. Schwery HE; Process engg economics; TMH

      3. Daft R; The new era of management; Cengage

      4. . Bhat Anil, Arya kumar; Management: Principles ,Processes Practices; Oxford H E

      5. Khan, Jain; Financial Management;

      6. Mohanty SK; Fundamental of Entrepreneurship; PHI.

      7. Kuratko, Hoolgetts; Entrepreneurship; Theory Process practice; Cengage.

Rajiv Gandhi Proudyogiki Vishwavidyalaya, Bhopal


New Scheme Based On AICTE Flexible Curricula Robotics and Mechatronics Engineering, VII-Semester



RM-703

(b)

Industry 4.0

3L-0T-0P

3 Credits


Course Objectives:



Syllabus:


UNIT 1 Introduction to Industry 4.0

Introduction, Historical Context, General framework, Application areas, Dissemination of Industry 4.0 and the disciplines that contribute to its development, Artificial intelligence, The Internet of Things and Industrial Internet of Things, Additive manufacturing, Robotization and automation, Comparison of Industry 4.0 Factory and today's Factory, Current situation of Industry 4.0. Introduction to Industry 4.0 to Industry 5.0 Advances


UNIT 2 Industry 4.0 and Cyber Physical System


Introduction to Cyber Physical Systems (CPS), Architecture of CPS- Components, Data science and technology for CPS, Emerging applications in CPS in different fields. Case study: Application of CPS in health care domain.


UNIT 3 Smart Energy Sources


Energy Storage for Mitigating the Variability of Renewable Electricity Sources-Types of electric energy storage, Potential of Sodium-Sulfur Battery Energy Storage to Enable Integration of Wind-Case study. Electric Vehicles as Energy Storage: V2G Capacity Estimation.


UNIT 4. New Business Models

How CPS can induce new Business Models, The Role of horizontal and vertical value streams .New Business Models for the Smart Factory. Characteristics of Business Models within the Smart Factory. Examples of new Business Models - Business Model: Service provider - Business Model: Data provider Business Model: Technology provider - Business Model: Platform provider

UNIT 5 Smart Applications


Understanding Smart Appliances -Smart Operation-Smart Monitoring-Smart Energy Savings-Smart Maintenance, Case study-Smart Cars, Self-Driving Cars, Introducing Google‘s Self-Driving Car, Intellectual Property Rights.


COURSE OUTCOMES


On completion of the course, student will be able to


CO1 - Understand the basic concepts of Industry 4.0 and the other related fields. CO2 – Understand cyber physical system and the emerging applications.

CO3 - Analyze the different new business models

CO4 – Implement the industry 4.0 to solve engineering problems. CO5 – Design of smart vehicle and analyze its performance..


TEXT / REFERENCE BOOKS


  1. Jean-Claude André, ―Industry 4.0ǁ, Wiley- ISTE, July 2019, ISBN: 781786304827,2019.


  2. Diego Galar Pascual, Pasquale Daponte, Uday Kumar, ―Handbook of Industry 4.0 and

    SMART Systemsǁ Taylor and Francis,2020


  3. Miller M, ―The internet of things: How smart TVs, smart cars, smart homes, and smart cities

    are changing the worldǁ, Pearson Education, 2015, ISBN: 9780134021300.


  4. Pengwei Du and Ning Lu, ―Energy storage for smart grids: planning and operation for renewable and variable energy resources VERs ǁ, Academic Press, 2018, Reprint edition , ISBN- 13:978-0128100714


  5. Hossam A. Gabbar, ―Smart Energy Grid Engineeringǁ, Academic Press, 2017, ISBN 978- 0- 12-805343-0.

  6. Mini S. Thomas, John Douglas McDonald, ―Power System SCADA and Smart Gridsǁ, CRC

Press, 2017.

Rajiv Gandhi Proudyogiki Vishwavidyalaya, Bhopal


New Scheme Based On AICTE Flexible Curricula Robotics and Mechatronics Engineering, VII-Semester



RM-703

(c)

Data Science using R

Programming

3L-0T-0P

3 Credits


Course Objectives:

In this course, students will learn how to program in R and how to use R for effective data analysis and visualization.

Course Outcomes:


By the end of the course students shall be confident and equipped with all the knowledge required to perform analytical activities in R. Specifically,


Module: 1: R Introduction


Overview of R Programming, Downloading and installing, Help of Function, Viewing documentation, General issues in R, Package Management


Module: 2 Data Inputting in R and Data Visualization


Data Types, Subsetting, Writing data, Reading from csv files, Creating a vector and vector operation, Initializing data frame, Control structure, Re-directing R Output


Data Visualization; Creating bar chart and dot plot, Creating histogram and box plot, Plotting with base graphics, Plotting and coloring in R


Module: 3 Basic Statistics, Functions and Programming in R

Computing Basic Statistics, Measures of central tendency , Measures of variability , Skewness and kurtosis , Summary functions, describe functions, and descriptive statistics by group , Correlations, Comparing means of two samples, Testing a proportion, Data Munging Basics


Functions and Programming in R ; Flow control: For loop, If condition, Debugging tools


Module: 4 Data manipulation in R


List Management, Data Transformation, Merging Data Frames, Outlier Detection, Combining multiple vectors


Module: 5 R an Database and Statistical Modelling in R


Performing queries, RODBC and DBI Package, Advanced Data handling, Combined and restructuring data frames


Statistical Modelling in R; Logical Regression, Hierarchical Clustering PCA for Dimensionality Reduction


REFERENCES:


  1. Wickham, H. & Grolemund, G. (2018). for Data Science. O’Reilly: New York. Available for free at http://r4ds.had.co.nz


    Required software


  2. Write a program to read a string, then replace each character in the string with its following character in ASCII code*.)


  1. Write a function that will receive as an input argument a temperature in degrees Fahrenheit, and will return the temperature in both degrees Celsius and Kelvin. The conversion factors areC

    = (F –32) * 5/9 and K = C + 273.15. Write a script to use the developed function


  2. Write a script that will:a. Call a function to prompt the user for an angle in degrees.b. Call a function to calculate and return the angle in radians.c. Call a function to print the result.Write all of the functions as well. Note that the solution to this problem involves four M-files:one which acts as a main program (the script shown below), and three for the functions.


  3. Write a program to print a length conversion chart. It will print lengths in feet, from 1 to an integer specified by the user, in one column and the corresponding length in meters (1 foot = 0.3048 m)in a second column. The main script will call one function that prompts the user for the maximum length in feet; this function must error-check to make sure that the user enters a valid positive integer. The script then calls a function to write the lengths to the screen.


    Evaluation: Evaluation will be continuous and integral part of the class as well as through external assessment (Viva/voce)

    Rajiv Gandhi Proudyogiki Vishwavidyalaya, Bhopal


    New Scheme Based On AICTE Flexible Curricula Robotics and Mechatronics Engineering, VII-Semester



    RM-706

    Major Project -I

    0L-0T-8P

    4 Credits


    Objectives of the course Major Project I:



The focus of the Major Project I is on preparing a working system or some design or understanding of a complex system using system analysis tools and submit it the same in the form of a write up i.e. detail project report. The student should select some real life problems for their project and maintain proper documentation of different stages of project such as need analysis market analysis, concept evaluation, requirement specification, objectives, work plan, analysis, design, implementation and test plan. Each student is required to prepare a project report and present the same at the final examination with a demonstration of the working system (if any)


Working schedule:


The faculty and students should work according to following schedule: Each student undertakes substantial and individual project in an approved area of the subject and supervised by a faculty of the department. In special case, if project is huge, then maximum 03 students may be permitted to work together as a team to do the same. The student must submit outline and action plan for the project execution (time schedule) and the same be approved by the concerned faculty and Head of department.

Project guide should motivate students to develop some Innovative working models in the emerging area Robotics and Automation, Advanced Automotives, Aero modelling, Renewable Energy based systems, Mechatronics, Robotic systems, Advanced Manufacturing Technology based systems etc. which can contribute to the society.


Evaluation: There will be both external and internal evaluation of project carried out by each student.

Rajiv Gandhi Proudyogiki Vishwavidyalaya, Bhopal


New Scheme Based On AICTE Flexible Curricula Robotics and Mechatronics Engineering, VII-Semester



RM-707

Internship- III

0L-0T-6P

3 Credits


Evaluation:

Internal Evaluation will be done on the basis of Internship/industrial training (real time) carried out in industry/research center. Preference should be given to Public sectors, Govt and reputed Limited companies/research organizations. A detailed report may be submitted in the department after successful completion of internship.


image

======= rgpv syllabus BTech Grading System 7th Semester Microsoft Word - Syllabus _Robotics and Mechatronics _VII Sem _1_

Rajiv Gandhi Proudyogiki Vishwavidyalaya, Bhopal

New Scheme Based On AICTE Flexible Curricula Robotics and Mechatronics Engineering, VII- Semester


RM 701

Computer Integrated Manufacturing

2L-1T-2P

4 Credits


Course Outcomes:


After studying this course, students will be able to;



Syllabus:


Module 1: Introduction

CIM – definition, scope and elements of CIM system-benefits, Production system facilities – low- medium-high-Manufacturing support systems-Automation in production systems, Automated manufacturing systems-Computerized Manufacturing Support Systems-Reasons for Automating, Automation principles and strategies-USA Principle-Ten Strategies for Automation and Production Systems, Automation –definition- Basic elements of an automated system - Levels of automation.

Module 2: NC and CNC Machines

Fundamentals of NC Technology- Basic Components of an NC System- NC Coordinate Systems- Motion Control Systems, Applications of NC- Machine Tool Applications- Other NC Applications- Advantages and Disadvantages of NC, Computer Numerical Control Features of CNC- The Machine Control Unit for CNC- CNC Software, CNC Applications Advantages and Disadvantages of CNC, DNC- Direct Numerical Control- Distributed Numerical Control

Module 3: CNC Part Programming

Introduction to Part Programming-Coordinate system-Dimensioning-Axes & motion nomenclature Definition and importance of various positions like machine zero, home position, and work piece zero, CNC part programming- Structure of part programme-Word addressed format-Preparatory function(G)-Miscellaneous function(M)- Tool compensation Subroutines (Macros)(L)-Canned cycles- Mirror image, Simple program on Milling and Turning operations.

Module 4: Group Technology and CAPP


Group technology-Definition-Advantages and limitations of GT-Part family formation , Classification and coding-Opitz coding system, Applications & benefits of GT, Cellular manufacturing-Machining cell designs-Machining cell planning, Computer aided process planning-Approaches to CAPP- Implementation techniques-Essential elements in a retrieval type CAPP system-Essential elements in a generative CAPP system, Flexible manufacturing system-Scope of FMS-FMS compared to other types of manufacturing approaches-Types of FMS-Benefits of FMS-Major elements of FMS


Module 5: Automated Guided Vehicle System (AGVS) and Industrial Robotics


Automated Guided Vehicle System (AGVS) – AGVS Application – Vehicle Guidance technology – Vehicle Management & Safety.

Robot Anatomy and Related Attributes – Classification of Robots- Robot Control systems – End Effectors – Sensors in Robotics – Robot Accuracy and Repeatability - Industrial Robot Applications – Robot Part Programming – Robot Accuracy and Repeatability – Simple Problems.


REFERENCES:


  1. Mikell.P.Groover “Automation, Production Systems and Computer Integrated Manufacturing”, Prentice Hall of India, 2008.

  2. Radhakrishnan P, Subramanyan S.and Raju V., “CAD/CAM/CIM”, 2nd Edition, New Age International (P) Ltd, New Delhi, 2000

  3. S.Kant Vajpay; Principles of CIM; PHI

  4. Rao PN; CAD/CAM;TMH

  5. Rao PN, Tiwari NK, Kundra TK; Computer Aided Manufacturing; TMH

  6. Alavudeen A, Venkteshwarn N; Computer Integrated Mfg; PHI


List of Experiments (please expand it):

  1. 2D and 3D modeling on CAD software

  2. Use of CAM software for writing CNC programs

  3. Study of automatic and semi automatic control system and writing the electrical analogy.

  4. Production & layout for GT for group of jobs to be manufactured

  5. A case study / tutorial using CAPP Software

  6. Writing M & G codes for given operations.

  7. Robot and AGV programming


    LIST OF SOFTWARES/ LEARNING WEBSITES:

    1. http://www.nptel.ac.in

    2. http://www.youtube.com/watch?v=M3eX2PKM1RI

    3. http://www.youtube.com/watch?v=EHQ4QIDqENI&list=PLBkqkLQO2nAt5MNLo

    4. http://www.youtube.com/watch?v=hJFLcvtiNQ

    5. http://www.youtube.com/watch?v=BIM1AyxfYkw .

    6. http://www.mtabindia.com vii. http://www.swansoftcncsimulator.com

Rajiv Gandhi Proudyogiki Vishwavidyalaya, Bhopal


New Scheme Based On AICTE Flexible Curricula Robotics and Mechatronics Engineering, VII- Semester



RM-702

(a)

Mechatronics and Manufacturing Automation

3L-1T-0P

4 Credits


Course Objectives:

After studying this course, students will be able to;


  1. Understand Industrial Automation and its Applications

  2. Understand the mechatronic system, usage and advantages of mechatronics.

  3. Comprehend the traditional Automation and mechatronic system

  4. Understand the techniques of Fault finding in mechatronic system

  5. Comprehend the Mechatronics system approach with case study


Module -1 Theory of Mechatronics Automation - definition - need, advantages and disadvantages of automation-Types of automation fixed, programmable and integrated automation-their advantage and disadvantage -basic elements of an automated system- future challenge of automation Mechatronics - Definition-advantages-Mechatronic system-mechanical, electrical, electronic and computer system- measurement system-sensor,signal conditioning and display system control system-Open loop and close loop system- advantages and disadvantages of open loop and closed loop system.


Module 2 Sensors and Transducers: Sensors and Transducers - Performance terminology- range and span -error - accuracy - sensitivity - hysteresis error - non linearity error - reproducibility - stability - dead band - resolution and output impedance. Displacement, position and proximity sensors - eddy current proximity sensors, inductive proximity sensors –proximity switches -micro switch ,reed switch, photo sensitive switch and mechanical switch- optical encoders- incremental and absolute encoders- tachogenerator- fluid pressure measurement devices - diaphragm, bellows and tube pressure sensors - liquid flow sensors - orifice plate, turbine meters -float sensors temperature sensors -bimetallic strips, resistance temperature detectors - thermistors - thermo couples- light sensors -photo diodes ,photo transistors and photo resistors - selection of sensors - inputting data by switches - mechanical switches - debouncing of mechanical switches


Module 3 Actuators: Actuation systems ,Pneumatic and Hydraulic System , Directional control valves- spool valve poppet valve - pilot operated valve -directional valve, Pressure control valves -pressure regulating valve -pressure limiting valve and pressure sequence valves. Cylinders. - Single acting and double acting -cylinder sequencing. Process control valve - diaphragm actuators - rotary actuators. Semi rotary actuators Electrical actuation systems: Electrical systems, mechanical switches, solid state switches

- diodes -thyristors - triacs - bipolar transistors, solenoids .Basic principle , working principle of AC and DC motors, principle of working, and types of Stepper motors.

Module 4 Traditional Automation and Mechatronic system

Traditional Automation System, mechatronic system, Comparision, measurement system, elements of measurement system , elements of control system


Module 5 Application of Mechatronics systems and Fault finding: Fault finding - Fault detection techniques - common hardware faults. - Possible design solutions -Timed switch - bathroom scales.


REFERENCES

  1. Bolton - Mechatronics - Pearson Third edition

  2. R.K.Rajput - A textbook of mechatronics - Education asia.

  3. A.K.Gupta, S.K.Arora - Industrial automation and mechatronics - Laxmipublication PVT Ltd.

  4. Ganesh hedge - Mechatronics - Laxmi publication PVT Ltd.

  5. Kushdeep Goyal & Deepak Bandari - Industrial Automation & Robotics-S.K.Kataria & sons

  6. K.P.Ramachandran – Mechatronics – wiley India Pvt Ltd

  7. E.K.VijayaraghavanMechatronics in Manufacturing System- John wiley and sons

  8. R. Nagaraj- Microprocessor and Micro controller- Scitech Publications.

  9. N. Shanmugam- Mechatronics- , Anuradha Publications D. S. Kumar, Satya Prakasan & Tech India Pub.

    Rajiv Gandhi Proudyogiki Vishwavidyalaya, Bhopal


    New Scheme Based On AICTE Flexible Curricula Robotics and Mechatronics Engineering, VII-Semester



    RM-702

    (b)

    Totally Integrated Automation

    3L-1T-0P

    4 Credits


    Course Objectives: Automation is playing a key role in Industries. Industries rely heavily on automation for economic viability and mass production. It is important for the students to learn basic of automation, how system works and importance of PLC, SCADA and robots in automation. This course will provide opportunity to learn industrial automation techniques.

    After learning the course , students will be able to:



Syllabus


Module 1 Introduction


Need for Total integrated Automation (TIA) , TIA Architecture ,Components of TIA systems, Selection of TIA , Components, Programmable Automation Controllers (PAC), Vertical Integration structure


Module 2: Supervisory Control and Data Acquisition (SCADA): Overview, Developer and runtime packages, Architecture, Tools, Tags, Graphics. Alarm logging , Tag logging, Trends .History , Report generation, VB & C Scripts for SCADA application.


Module 3: Communication Protocols of SCADA


Proprietary and open Protocols, OLE/OPC, DDE, Server/Client Configuration, Messaging , User administration – Interfacing of SCADA with PLC, drive, and another field device.


Module 4: Industrial Plant Design

Design criteria – Process sequencing - Plant layout modeling – Selection of industrial power and automation cables, Overview of plant simulation software.


Module 5: Case Studies:


Case studies of Machine automation, Process automation


REFERENCE BOOKS:


  1. Industrial Instrumentation and Control By. S.K. Singh The McGraw Hill Companies.

  2. Process Control Instrumentation Technology By. C.D. Johnson, PHI.

  3. Industrial control handbook, Parr, Newnem.

  4. David Bailey, Edwin Bright, ―Practical SCADA for industryǁ, Newnes, Burlington, 2003.

  5. Gordon Clarke, Deon Reyneders,Edwin Wright, ―Practical Modern SCADA Protocols: DNP3,

    60870.5 and Related systemsǁ, Newnes Publishing, 2004

  6. William T Shaw, ―Cybersecurity for SCADA systemsǁ, PennWell, 2006.

  7. Stuart G McCrady, ―Designing SCADA Application Softwareǁ, Elsevier, 2013.

  8. SIMATIC STEP 7 in the Totally Integrated Automation Portalǁ, SIEMENS AG, 2012.

Rajiv Gandhi Proudyogiki Vishwavidyalaya, Bhopal


New Scheme Based On AICTE Flexible Curricula Robotics and Mechatronics Engineering, VII- Semester



RM-702

(c)

Programming for Robot

Operating System

3L-1T-0P

4 Credits


This course gives an introduction to the Robot Operating System (ROS) including many of the available tools that are commonly used in robotics as well as programming for ROS.. With the help of different examples, the course will provide a good starting point for students to work with robots. They learn how to create software including simulation, to interface sensors and actuators, and to integrate control algorithms

Course Outcomes :

After studying this course, students will be able to;

  1. learn about ROS architecture: Master, nodes, topics, messages, services, parameters and actions

  2. Console commands: Navigating and analyzing the ROS system and the catkin workspace

  3. Create ROS packages: Structure, launch-files, and best practices

  4. Create ROS C++ client library (roscpp).also Create own ROS C++ programs

  5. Perform simulation with ROS: Gazebo simulator, robot models (URDF) and simulation environments (SDF)


Module 1: ROS Architecture & Philosophy

ROS master, nodes, Console commands, Catkin workspace and build system ,Launch-files, Gazebo simulator, Programming Tools


Module 2: ROS Package Structure

Integration and programming with Eclipse, ROS C++ client library (roscpp) , ROS subscribers and publishers . ROS parameter server.RViz visualization


Module 3: Simulating with RO System


TF Transformation System , RQT User Interface , Robot models (URDF) , Simulation descriptions (SDF). Gazebo simulator.


Module 4: ROS services

ROS actions (actionlib) , ROS time, ROS bags, Debugging strategies, Introduction to ROS2


Module 5: Case Study:

Using ROS in complex real-world applications

References:


  1. Programming Robots with ROS" by Morgan Quigley, Brain Gerkey & William Smart.

  2. Introduction to Robotics" by John Craig


Useful Websites:


  1. Jud, M. Wermelinger, M. Hutter, Programming for Robotics - Introduction to ROS, https://rsl.ethz.ch/education-students/lectures.html


    http://web.ics.purdue.edu/~rvoyles/Classes/ROSprogramming/index.html

    Rajiv Gandhi Proudyogiki Vishwavidyalaya, Bhopal

    New Scheme Based On AICTE Flexible Curricula Robotics and Mechatronics Engineering, VII- Semester


    RM-703

    (a)

    Entrepreneurship

    Development

    3L-0T-0P

    3 Credits

    Course Outcomes:


    After studying this course, students will be able ;


    1. To understand the basics of Entrepreneurship concepts

    2. To have concepts of need, want and demand as well as to know about marketing environment, CRM and market research

    3. To compare TQM ,QFD and six sigma

    4. To understand the fundamentals of plant economics

    5. To compare theories of entrepreneur


      Syllabus


      Module 1: Entrepreneurship Fundamentals

      Entrepreneur: Concept, Characteristics, Types of Entrepreneurs, Difference between Entrepreneur and Intrapreneur, Functions of Entrepreneur / Start up, Obstacle in entrepreneurship


      Module 2 : Marketing:

      Importance, definition, core concepts of need want and demand, exchange & relationships, product value, cost and satisfaction (goods and services) marketing environment; selling, marketing and societal marketing concepts; four P’s, product, price, placement, promotion; consumer, business and industrial market, market targeting, advertising, publicity, CRM and market research. Finance: Nature and scope, forms of business ownerships, balance sheet, profit and loss account, fund flow and cash flow statements, breakeven point (BEP) and financial ratio analysis


      Module 3 : Productivity and Operations:

      Productivity, standard of living and happiness, types of productivity, operations (goods and s ervices) Vs project management, production processes and layouts, steps in method improvement, time measurement, rating and various allowances; standard time and its utility, predetermined motion and time method, product and process specification, TQM, cost of quality, introduction to lean manufacturing (JIT), QFD, TPM & six sigma quality.


      Module 4 : Plant Economics:


      Interaction between design and cost equations for optimal design of equipments, inflation, energy conservation and environmental control, economic design criteria, terms involved in profitability analysis, Gross income, depreciation, net profit.


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      Module 5 : Theories of Entrepreneur:


      Definition and concepts, characteristics, compression with manager, classification, theories of entrepreneur, socio, economic, cultural and psychological; entrepreneur traits and behavior, roles in economic growth, employment, social stability, export promotion and indigenization, creating a venture, opportunity analysis competitive and technical factors, sources of funds, entrepreneur development program.


      REFERENCES:


      1. Peter MS, Timmerhaus KD; Plant design and economics for chemical engr; TMH

      2. Schwery HE; Process engg economics; TMH

      3. Daft R; The new era of management; Cengage

      4. . Bhat Anil, Arya kumar; Management: Principles ,Processes Practices; Oxford H E

      5. Khan, Jain; Financial Management;

      6. Mohanty SK; Fundamental of Entrepreneurship; PHI.

      7. Kuratko, Hoolgetts; Entrepreneurship; Theory Process practice; Cengage.

Rajiv Gandhi Proudyogiki Vishwavidyalaya, Bhopal


New Scheme Based On AICTE Flexible Curricula Robotics and Mechatronics Engineering, VII-Semester



RM-703

(b)

Industry 4.0

3L-0T-0P

3 Credits


Course Objectives:



Syllabus:


UNIT 1 Introduction to Industry 4.0

Introduction, Historical Context, General framework, Application areas, Dissemination of Industry 4.0 and the disciplines that contribute to its development, Artificial intelligence, The Internet of Things and Industrial Internet of Things, Additive manufacturing, Robotization and automation, Comparison of Industry 4.0 Factory and today's Factory, Current situation of Industry 4.0. Introduction to Industry 4.0 to Industry 5.0 Advances


UNIT 2 Industry 4.0 and Cyber Physical System


Introduction to Cyber Physical Systems (CPS), Architecture of CPS- Components, Data science and technology for CPS, Emerging applications in CPS in different fields. Case study: Application of CPS in health care domain.


UNIT 3 Smart Energy Sources


Energy Storage for Mitigating the Variability of Renewable Electricity Sources-Types of electric energy storage, Potential of Sodium-Sulfur Battery Energy Storage to Enable Integration of Wind-Case study. Electric Vehicles as Energy Storage: V2G Capacity Estimation.


UNIT 4. New Business Models

How CPS can induce new Business Models, The Role of horizontal and vertical value streams .New Business Models for the Smart Factory. Characteristics of Business Models within the Smart Factory. Examples of new Business Models - Business Model: Service provider - Business Model: Data provider Business Model: Technology provider - Business Model: Platform provider

UNIT 5 Smart Applications


Understanding Smart Appliances -Smart Operation-Smart Monitoring-Smart Energy Savings-Smart Maintenance, Case study-Smart Cars, Self-Driving Cars, Introducing Google‘s Self-Driving Car, Intellectual Property Rights.


COURSE OUTCOMES


On completion of the course, student will be able to


CO1 - Understand the basic concepts of Industry 4.0 and the other related fields. CO2 – Understand cyber physical system and the emerging applications.

CO3 - Analyze the different new business models

CO4 – Implement the industry 4.0 to solve engineering problems. CO5 – Design of smart vehicle and analyze its performance..


TEXT / REFERENCE BOOKS


  1. Jean-Claude André, ―Industry 4.0ǁ, Wiley- ISTE, July 2019, ISBN: 781786304827,2019.


  2. Diego Galar Pascual, Pasquale Daponte, Uday Kumar, ―Handbook of Industry 4.0 and

    SMART Systemsǁ Taylor and Francis,2020


  3. Miller M, ―The internet of things: How smart TVs, smart cars, smart homes, and smart cities

    are changing the worldǁ, Pearson Education, 2015, ISBN: 9780134021300.


  4. Pengwei Du and Ning Lu, ―Energy storage for smart grids: planning and operation for renewable and variable energy resources VERs ǁ, Academic Press, 2018, Reprint edition , ISBN- 13:978-0128100714


  5. Hossam A. Gabbar, ―Smart Energy Grid Engineeringǁ, Academic Press, 2017, ISBN 978- 0- 12-805343-0.

  6. Mini S. Thomas, John Douglas McDonald, ―Power System SCADA and Smart Gridsǁ, CRC

Press, 2017.

Rajiv Gandhi Proudyogiki Vishwavidyalaya, Bhopal


New Scheme Based On AICTE Flexible Curricula Robotics and Mechatronics Engineering, VII-Semester



RM-703

(c)

Data Science using R

Programming

3L-0T-0P

3 Credits


Course Objectives:

In this course, students will learn how to program in R and how to use R for effective data analysis and visualization.

Course Outcomes:


By the end of the course students shall be confident and equipped with all the knowledge required to perform analytical activities in R. Specifically,


Module: 1: R Introduction


Overview of R Programming, Downloading and installing, Help of Function, Viewing documentation, General issues in R, Package Management


Module: 2 Data Inputting in R and Data Visualization


Data Types, Subsetting, Writing data, Reading from csv files, Creating a vector and vector operation, Initializing data frame, Control structure, Re-directing R Output


Data Visualization; Creating bar chart and dot plot, Creating histogram and box plot, Plotting with base graphics, Plotting and coloring in R


Module: 3 Basic Statistics, Functions and Programming in R

Computing Basic Statistics, Measures of central tendency , Measures of variability , Skewness and kurtosis , Summary functions, describe functions, and descriptive statistics by group , Correlations, Comparing means of two samples, Testing a proportion, Data Munging Basics


Functions and Programming in R ; Flow control: For loop, If condition, Debugging tools


Module: 4 Data manipulation in R


List Management, Data Transformation, Merging Data Frames, Outlier Detection, Combining multiple vectors


Module: 5 R an Database and Statistical Modelling in R


Performing queries, RODBC and DBI Package, Advanced Data handling, Combined and restructuring data frames


Statistical Modelling in R; Logical Regression, Hierarchical Clustering PCA for Dimensionality Reduction


REFERENCES:


  1. Wickham, H. & Grolemund, G. (2018). for Data Science. O’Reilly: New York. Available for free at http://r4ds.had.co.nz


    Required software


  2. Write a program to read a string, then replace each character in the string with its following character in ASCII code*.)


  1. Write a function that will receive as an input argument a temperature in degrees Fahrenheit, and will return the temperature in both degrees Celsius and Kelvin. The conversion factors areC

    = (F –32) * 5/9 and K = C + 273.15. Write a script to use the developed function


  2. Write a script that will:a. Call a function to prompt the user for an angle in degrees.b. Call a function to calculate and return the angle in radians.c. Call a function to print the result.Write all of the functions as well. Note that the solution to this problem involves four M-files:one which acts as a main program (the script shown below), and three for the functions.


  3. Write a program to print a length conversion chart. It will print lengths in feet, from 1 to an integer specified by the user, in one column and the corresponding length in meters (1 foot = 0.3048 m)in a second column. The main script will call one function that prompts the user for the maximum length in feet; this function must error-check to make sure that the user enters a valid positive integer. The script then calls a function to write the lengths to the screen.


    Evaluation: Evaluation will be continuous and integral part of the class as well as through external assessment (Viva/voce)

    Rajiv Gandhi Proudyogiki Vishwavidyalaya, Bhopal


    New Scheme Based On AICTE Flexible Curricula Robotics and Mechatronics Engineering, VII-Semester



    RM-706

    Major Project -I

    0L-0T-8P

    4 Credits


    Objectives of the course Major Project I:



The focus of the Major Project I is on preparing a working system or some design or understanding of a complex system using system analysis tools and submit it the same in the form of a write up i.e. detail project report. The student should select some real life problems for their project and maintain proper documentation of different stages of project such as need analysis market analysis, concept evaluation, requirement specification, objectives, work plan, analysis, design, implementation and test plan. Each student is required to prepare a project report and present the same at the final examination with a demonstration of the working system (if any)


Working schedule:


The faculty and students should work according to following schedule: Each student undertakes substantial and individual project in an approved area of the subject and supervised by a faculty of the department. In special case, if project is huge, then maximum 03 students may be permitted to work together as a team to do the same. The student must submit outline and action plan for the project execution (time schedule) and the same be approved by the concerned faculty and Head of department.

Project guide should motivate students to develop some Innovative working models in the emerging area Robotics and Automation, Advanced Automotives, Aero modelling, Renewable Energy based systems, Mechatronics, Robotic systems, Advanced Manufacturing Technology based systems etc. which can contribute to the society.


Evaluation: There will be both external and internal evaluation of project carried out by each student.

Rajiv Gandhi Proudyogiki Vishwavidyalaya, Bhopal


New Scheme Based On AICTE Flexible Curricula Robotics and Mechatronics Engineering, VII-Semester



RM-707

Internship- III

0L-0T-6P

3 Credits


Evaluation:

Internal Evaluation will be done on the basis of Internship/industrial training (real time) carried out in industry/research center. Preference should be given to Public sectors, Govt and reputed Limited companies/research organizations. A detailed report may be submitted in the department after successful completion of internship.


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