New Scheme Based On AICTE Flexible Curricula Industrial Production Engineering, V-Semester IP501- Work Study & Ergonomics
ILO; work-study; International Labour Organization
Khan MI; Industrial Ergonomics; PHI Learning
Barrnes RM; Motion and Time Study; Wiley pub
Megaw ED; Contenmprory ergonomics; Taylor & fracis
Sandera M and Mc Cormick E; Human Factors in Engg and design; MGHill
Currie RM; Work study; BIM publications
Mynard; Hand book of Industrial Engg;
Theory :
Principle of generation of surface, classification of machining processes and machine tools, cutting tool materials, their properties & types of single point cutting tools.
Type of lathe and operation such as turning, taper turning, thread cutting, grooving, parting off. Use of multiple tool for manufacturing of simple components, Concepts of feed, speed and depth of cut.
Machining time estimation: Evaluation of machining time for turning, facing, drilling, milling and shaping operations.
Shaping, Planning and slotting operation and machines, Quick return mechanism, Hydraulic system for shaper.
Drilling and drilling machines, Types of drills, tapes and reamers, Geometry of drills, reamers and taps, Tapping and Spot facing operations.
Milling machines, Types and operations. Types of milling cutters, Up and Down milling, gang craddle milling. Broaching operation, types of broaching machines and broaches design of broaching tools.
Grinding process and grinding machines, Grinding wheel, Types nomenclature and their selection. Centreless grinding and job feeding arrangement, Dressing and trueing of grinding wheels.
Super finishing processes :Honning, lapping, superfinishing, polishing and buffing.
Press working : Types of presses, Classification and specifications, press working operations as Blanking, piercing, shearing, bending, forming, embossing, coining drawing and deep drawing, operations. Elements of dies and punches, Clearance, Compound, combination, progressive and inverted dies and their operations, Blank layout, Metal spinning.
Gear and their types, elements of gears, different method of producing gears, gear cutting on milling m/c and by generating methods viz, hobbing, shaping, and rack cutting, gear finishing by shaving and grinding.
Books Recommended :
Campbell J. S., Principles of Manufacturing Materials & Processes.
Lindberg, Manufacturing Processes.
Chapman W. A. J., Workshop Technology part II and III.
Chitale A.K. and Gupta R.C. Product Design and Manufacturing
Rao P.N. Manufacturing Technology
References Recommended :
ASME, Fundamentals of Tool Design.
Note: PSG Design data book and/ or Mahadevan and Reddy’s Mechanical design data book are to be provided/ permitted in exam hall (duly verified by authority)
Shingley J.E; Machine Design; TMH
Wentzell Timothy H; Machine Design; Cengage learning
Mubeen; Machine Design; Khanna Publisher
Bhandari V B ,Design of Machine elements . TMH
Sharma & Agrawal; Machine Design; Kataria & sons
Maleev; Machnine Design;
Designing and sketching of components contained in the syllabus
ASTE; Handbook of industrial metrology; Prentice hall of india ltd
Jain R.K.; Engineering metrology; Khanna publishers
Gupta. I.C. “A text book of engineering metrology”, Dhanpat rai and sons;
Galye G.N et al; Metrology for engineers; elbs,
Rajput R.K; Engineering metrology and instrumentation; Kataria &sons publishers
Study and use of verniers, micrometer and dial gauges
Study and use of limit gauges
Study and use of slip gauges and sine bar
Study of Tool Makers Microscope
Measurement of straightness, flatness and squareness
Measurement of surface finish
Measurement of screw threads by one wire and two wire
Measurement of parameters of gear teeth
Study and use of profile projector
Study and use of comparators
Study and use of Coordinate measurement machines.
Theory :
Selection of Manufacturing Processes, Influence of Process Engg. on product design. Work piece Control.
Group Technology: Concept, Parts classification and coding system, Production Flow Analysis, Machine cell design, Computer Aided Process Planning.
Selection of materials (considering function and cost), Effect of process on material cost.
Selection of tooling, Selection of equipment (considering cost and design factors).
Dimensional Analysis : Flatness, Parallelism, Squareness, Concentricity etc. (ways to designate these).
Tolerance Analysis : Tolerance stacks (Design and Process tolerance stacks).
Tolerance Charts : Purpose and layout, conversion of tolerances, developing the tolerance chart.
Books & References Recommended :
Kovan V. K., Process Engineering, Mir Publishers, Moscow.
Balakishan B.,Fundaments of Manufacturing Engineering, Mir Publishers, Moscow.
Eary and Johnson, Process Engineering, Prentice Hall.
Wilson F.W., Manufacturing Planning and Estimating Handbook, McGraw Hill Book Co.
Beckwith and Buck, Mechanical Measurement.
K. Ogata, Modern Control Theory
Nakra&Choudhary, Instrumentation, Measurement and Analysis
Alciatore and Histand, Introduction to Mechatronics & Measurement Systems
Bolton, Mechatronics
Moulding Tools-Moulding sands – Types-properties-ingredients. Types of moulding methods
- floor, bench and machine moulding. Patterns: types allowances - pattern constructions. Core and core making- types of cores - Gating and Risering principles.
Metal melting - Melting furnaces – cupola, Electric arc furnace, Induction furnace. Casting Procedure-advantages-limitations-Applications. Types of casting processes- sand, centrifugal, die & investment castings. Defects in castings - methods of control - fettling and cleaning of castings. Casting of cylinder block & head - cylinder liners - pistons and piston rings.
Design of Weldment: Weld geometry, Eccentric loading design in torsion and bending,designing welding fixtures. Distortion and Discontinuities in weldment, Testing, Inspection and
Specifications: Weldment distortion and its control, various discontinuities in Welds, Residual stresses in Weldments, Trouble shooting.
Working Principle, advantages, limitations and applications of Friction welding and Friction Stir Welding, Thermit welding, Electron Beam Welding, Laser beam welding, Soldering and Brazing.
Robotics and Automation in Welding, Modes of Automation, Positioners, Welding fixtures, Arc motion devices, seam tracking devices. Under water welding.
Problems during welding of carbon steels, stainless steels, aluminium alloys, magnesium alloys and dissimilar metals – remedies. Welding defects, types of joints, welding symbols, post weld heat treatments, non-destructive testing of welded joints. Destructive and non- destructive methods of testing weldments, WPS, PQR and ASME section IX Welding.
Richard W. Heine and Carl R. Loper, Principles of metal casting, Tata Mc G raw Hill, New Delhi, 1997.
Parmar.R.S., Welding Process and Technology, Khanna Publishers, EDITION 2, New
Jain. P.L., Principles of Foundry Technology, Tata Mc Graw Hill, Edition 3, New Delhi, 1997
Khanna. O.P., Welding technology, Dhanpat Rai& sons, NEW Delhi, 1998 .
Khanna. O.P., Principles of Foundry Technology, Dhanpat Rai& sons, NEW Delhi, 1998.
1Introduction to Estimating and Costing: Estimating-Definition, importance of estimating, aims, functions, organization of estimating department, qualities of estimator, constituents of estimation, profit costing- definition, aims of costing, standard cost, advantage of standard cost. Difference between estimating & costing, procedure for costing, costing methods, cost control- how to control costs, control on indirect material and tools, advantages of efficient costing.
2Elements Of Costs: Elements of costs- material, labour costs, expenses, direct costs, Material costing- introduction, cost of material, control over material cost, waste control, valuation of material issued from stores, indirect costs, factory expense, administrative expenses, selling & Distribution expenses. Fixed& variable overheads, components of cost- selling price, allocation of on cost percentage on prime cost, direct labour cost, Labour costing-introduction, objectives of labour costing, wages & incentives, direct material cost, man hour rate, machine hour rate, machine hour rate, combination of man hour & machine hour rate, unit rate method, examples of on costs. Value analysis, simplification, standardization, rationalization.
Estimation and Costing by Banga& Sharma, Khanna
Mechanical Estimating and Costing by B.P.Sinha, TMH
Mechanical Costing & Estimation by Sinha, Standard
Mechanical Estimating & Costing by Singla, Aggrawal, Kaston Pub.
Estimating & Costing by Mukharjee and Goswami
Elements of Estimating & Costing( Mechnical) by Saha
New Scheme Based On AICTE Flexible Curricula Industrial Production Engineering, V-Semester IP506- Python
To write a Python program to find GCD of two numbers.
To write a Python Program to find the square root of a number by Newton’s Method.
To write a Python program to find the exponentiation of a number.
To write a Python Program to find the maximum from a list of numbers.
To write a Python Program to perform Linear Search
To write a Python Program to perform binary search.
To write a Python Program to perform selection sort.
To write a Python Program to perform insertion sort.
To write a Python Program to perform Merge sort.
To write a Python program to find first n prime numbers.
To write a Python program to multiply matrices.
To write a Python program for command line arguments.
To write a Python program to find the most frequent words in a text read from a file.
To write a Python program to simulate elliptical orbits in Pygame.
To write a Python program to bouncing ball in Pygame.
Timothy A. Budd: Exploring python, McGraw-Hill Education.
R.Nageshwar Rao ,”Python Programming” ,Wiley India
Allen B. Downey; Think Python, O'Reilly Media, Inc.
New Scheme Based On AICTE Flexible Curricula Industrial Production Engineering, V-Semester IP501- Work Study & Ergonomics
ILO; work-study; International Labour Organization
Khan MI; Industrial Ergonomics; PHI Learning
Barrnes RM; Motion and Time Study; Wiley pub
Megaw ED; Contenmprory ergonomics; Taylor & fracis
Sandera M and Mc Cormick E; Human Factors in Engg and design; MGHill
Currie RM; Work study; BIM publications
Mynard; Hand book of Industrial Engg;
Theory :
Principle of generation of surface, classification of machining processes and machine tools, cutting tool materials, their properties & types of single point cutting tools.
Type of lathe and operation such as turning, taper turning, thread cutting, grooving, parting off. Use of multiple tool for manufacturing of simple components, Concepts of feed, speed and depth of cut.
Machining time estimation: Evaluation of machining time for turning, facing, drilling, milling and shaping operations.
Shaping, Planning and slotting operation and machines, Quick return mechanism, Hydraulic system for shaper.
Drilling and drilling machines, Types of drills, tapes and reamers, Geometry of drills, reamers and taps, Tapping and Spot facing operations.
Milling machines, Types and operations. Types of milling cutters, Up and Down milling, gang craddle milling. Broaching operation, types of broaching machines and broaches design of broaching tools.
Grinding process and grinding machines, Grinding wheel, Types nomenclature and their selection. Centreless grinding and job feeding arrangement, Dressing and trueing of grinding wheels.
Super finishing processes :Honning, lapping, superfinishing, polishing and buffing.
Press working : Types of presses, Classification and specifications, press working operations as Blanking, piercing, shearing, bending, forming, embossing, coining drawing and deep drawing, operations. Elements of dies and punches, Clearance, Compound, combination, progressive and inverted dies and their operations, Blank layout, Metal spinning.
Gear and their types, elements of gears, different method of producing gears, gear cutting on milling m/c and by generating methods viz, hobbing, shaping, and rack cutting, gear finishing by shaving and grinding.
Books Recommended :
Campbell J. S., Principles of Manufacturing Materials & Processes.
Lindberg, Manufacturing Processes.
Chapman W. A. J., Workshop Technology part II and III.
Chitale A.K. and Gupta R.C. Product Design and Manufacturing
Rao P.N. Manufacturing Technology
References Recommended :
ASME, Fundamentals of Tool Design.
Note: PSG Design data book and/ or Mahadevan and Reddy’s Mechanical design data book are to be provided/ permitted in exam hall (duly verified by authority)
Shingley J.E; Machine Design; TMH
Wentzell Timothy H; Machine Design; Cengage learning
Mubeen; Machine Design; Khanna Publisher
Bhandari V B ,Design of Machine elements . TMH
Sharma & Agrawal; Machine Design; Kataria & sons
Maleev; Machnine Design;
Designing and sketching of components contained in the syllabus
ASTE; Handbook of industrial metrology; Prentice hall of india ltd
Jain R.K.; Engineering metrology; Khanna publishers
Gupta. I.C. “A text book of engineering metrology”, Dhanpat rai and sons;
Galye G.N et al; Metrology for engineers; elbs,
Rajput R.K; Engineering metrology and instrumentation; Kataria &sons publishers
Study and use of verniers, micrometer and dial gauges
Study and use of limit gauges
Study and use of slip gauges and sine bar
Study of Tool Makers Microscope
Measurement of straightness, flatness and squareness
Measurement of surface finish
Measurement of screw threads by one wire and two wire
Measurement of parameters of gear teeth
Study and use of profile projector
Study and use of comparators
Study and use of Coordinate measurement machines.
Theory :
Selection of Manufacturing Processes, Influence of Process Engg. on product design. Work piece Control.
Group Technology: Concept, Parts classification and coding system, Production Flow Analysis, Machine cell design, Computer Aided Process Planning.
Selection of materials (considering function and cost), Effect of process on material cost.
Selection of tooling, Selection of equipment (considering cost and design factors).
Dimensional Analysis : Flatness, Parallelism, Squareness, Concentricity etc. (ways to designate these).
Tolerance Analysis : Tolerance stacks (Design and Process tolerance stacks).
Tolerance Charts : Purpose and layout, conversion of tolerances, developing the tolerance chart.
Books & References Recommended :
Kovan V. K., Process Engineering, Mir Publishers, Moscow.
Balakishan B.,Fundaments of Manufacturing Engineering, Mir Publishers, Moscow.
Eary and Johnson, Process Engineering, Prentice Hall.
Wilson F.W., Manufacturing Planning and Estimating Handbook, McGraw Hill Book Co.
Beckwith and Buck, Mechanical Measurement.
K. Ogata, Modern Control Theory
Nakra&Choudhary, Instrumentation, Measurement and Analysis
Alciatore and Histand, Introduction to Mechatronics & Measurement Systems
Bolton, Mechatronics
Moulding Tools-Moulding sands – Types-properties-ingredients. Types of moulding methods
- floor, bench and machine moulding. Patterns: types allowances - pattern constructions. Core and core making- types of cores - Gating and Risering principles.
Metal melting - Melting furnaces – cupola, Electric arc furnace, Induction furnace. Casting Procedure-advantages-limitations-Applications. Types of casting processes- sand, centrifugal, die & investment castings. Defects in castings - methods of control - fettling and cleaning of castings. Casting of cylinder block & head - cylinder liners - pistons and piston rings.
Design of Weldment: Weld geometry, Eccentric loading design in torsion and bending,designing welding fixtures. Distortion and Discontinuities in weldment, Testing, Inspection and
Specifications: Weldment distortion and its control, various discontinuities in Welds, Residual stresses in Weldments, Trouble shooting.
Working Principle, advantages, limitations and applications of Friction welding and Friction Stir Welding, Thermit welding, Electron Beam Welding, Laser beam welding, Soldering and Brazing.
Robotics and Automation in Welding, Modes of Automation, Positioners, Welding fixtures, Arc motion devices, seam tracking devices. Under water welding.
Problems during welding of carbon steels, stainless steels, aluminium alloys, magnesium alloys and dissimilar metals – remedies. Welding defects, types of joints, welding symbols, post weld heat treatments, non-destructive testing of welded joints. Destructive and non- destructive methods of testing weldments, WPS, PQR and ASME section IX Welding.
Richard W. Heine and Carl R. Loper, Principles of metal casting, Tata Mc G raw Hill, New Delhi, 1997.
Parmar.R.S., Welding Process and Technology, Khanna Publishers, EDITION 2, New
Jain. P.L., Principles of Foundry Technology, Tata Mc Graw Hill, Edition 3, New Delhi, 1997
Khanna. O.P., Welding technology, Dhanpat Rai& sons, NEW Delhi, 1998 .
Khanna. O.P., Principles of Foundry Technology, Dhanpat Rai& sons, NEW Delhi, 1998.
1Introduction to Estimating and Costing: Estimating-Definition, importance of estimating, aims, functions, organization of estimating department, qualities of estimator, constituents of estimation, profit costing- definition, aims of costing, standard cost, advantage of standard cost. Difference between estimating & costing, procedure for costing, costing methods, cost control- how to control costs, control on indirect material and tools, advantages of efficient costing.
2Elements Of Costs: Elements of costs- material, labour costs, expenses, direct costs, Material costing- introduction, cost of material, control over material cost, waste control, valuation of material issued from stores, indirect costs, factory expense, administrative expenses, selling & Distribution expenses. Fixed& variable overheads, components of cost- selling price, allocation of on cost percentage on prime cost, direct labour cost, Labour costing-introduction, objectives of labour costing, wages & incentives, direct material cost, man hour rate, machine hour rate, machine hour rate, combination of man hour & machine hour rate, unit rate method, examples of on costs. Value analysis, simplification, standardization, rationalization.
Estimation and Costing by Banga& Sharma, Khanna
Mechanical Estimating and Costing by B.P.Sinha, TMH
Mechanical Costing & Estimation by Sinha, Standard
Mechanical Estimating & Costing by Singla, Aggrawal, Kaston Pub.
Estimating & Costing by Mukharjee and Goswami
Elements of Estimating & Costing( Mechnical) by Saha
New Scheme Based On AICTE Flexible Curricula Industrial Production Engineering, V-Semester IP506- Python
To write a Python program to find GCD of two numbers.
To write a Python Program to find the square root of a number by Newton’s Method.
To write a Python program to find the exponentiation of a number.
To write a Python Program to find the maximum from a list of numbers.
To write a Python Program to perform Linear Search
To write a Python Program to perform binary search.
To write a Python Program to perform selection sort.
To write a Python Program to perform insertion sort.
To write a Python Program to perform Merge sort.
To write a Python program to find first n prime numbers.
To write a Python program to multiply matrices.
To write a Python program for command line arguments.
To write a Python program to find the most frequent words in a text read from a file.
To write a Python program to simulate elliptical orbits in Pygame.
To write a Python program to bouncing ball in Pygame.
Timothy A. Budd: Exploring python, McGraw-Hill Education.
R.Nageshwar Rao ,”Python Programming” ,Wiley India
Allen B. Downey; Think Python, O'Reilly Media, Inc.