ME- 6001 Industrial Engineering

Unit 1. Production, Planning and Control: Definition and importance, types of production -job, batch and mass forecasting, routing, scheduling, dispatching and follow up. Break even analysis and Gantt chart Project scheduling, application of CPM and PERT techniques Analysis and control of project cost in CPM and PERT, simple numerical problems.

Unit 2. Inventory Control : Definition, types of inventory - Codification and standardization ABC analysis.

Economic ordering quantity Procurement cost, carrying charges, lead-time, re-order point, simple problems. Definitions, types of inspection and procedure Statistical quality control - Basic theory of quality control, Process capability Control charts for variables - and R, relationship between control limits and specification limits. Control chart for fraction defective (p), control chart for number of defect

Unit 3 Job Evaluation and Wage Plans & Industrial Legislation: Objective, Methods of job evaluation, job evaluation procedure, merit rating (Performance appraisal), method of merit rating, wage and wage incentive plans.

Need for Industrial legislation, Factories act 1948, Industrial dispute act 1947, The Indian trade unions act 1926, Industrial employment act 1946, Payment of wage act 1936, Workmen compensation act 1923, Payment of bonus act 1965, Employees provident fund scheme .

Unit 4. Work Study : Definition, advantages and procedure of work-study. Difference between production and productivity, Factors to improve productivity Method Study :- Definition, objectives and procedure of method study. Symbols, flow process chart (man-machine- material), flow diagram, machine chart, two hand chart Critical examination. Developing a new method Principles of motion economy. Therblig symbols, SIMO chart, simple problems. Work Measurement -time study, definition, principle and method of time study Stop watch study - number of reading, calculation of basic time, rating techniques, normal time, allowances, standard time Simple numerical problems. Work Sampling - Definition, method, advantages and disadvantage of work sampling Applications.

Unit 5. Plant Location and Layout : Definition, factors affecting the site selection of plant Factor affecting plant layout Types of layout - process, product, combination and fixed position layout Techniques in making layout-Flow diagram, templates, distance volume matrix, travel chart Line balancing, workstation

Material Handling : Principles of economic material handling Hoisting equipment - forklift truck, Cranes- mobile motor cranes, overhead cranes, travelling bridges crane. Derrick crane. Whiler crane Conveying equipment - Package conveyors, gravity roller conveyors, screw conveyors, flight or scraper conveyors, bucket conveyors, bucket elevators, belt conveyors, pneumatic conveyors.

List of suggested books :

1. Barnes Ralph M., "Motion & Time study: Design and Measurement of Work", Wiley Text Books, 2001.

2. Marvin E, Mundel & David L, "Motion & Time Study: Improving Productivity", Pearson Education,2000.

3. Benjamin E Niebel and Freivalds Andris, "Methods Standards & Work Design", Mc Graw Hill, 1997.

4. International Labour organization, "Work-study", Oxford and IBH publishing company Pvt. Ltd., N.Delhi, 2001.

5. Sanders Mark S and McCormick Ernert J, "Human Factors in Engineering and Design", McGraw-Hill Inc., 1993.

ME- 6002 Thermal Engineering and gas dynamics

Unit I

Steam generators: classification, conventional boilers, high-pressure boilers-Lamont, Benson, Loeffler and Velox steam generators, performance and rating of boilers, equivalent evaporation, boiler efficiency, heat balance sheet, combustion in boilers, super critical boilers, fuel and ash handling, boiler draught, overview of boiler codes.

Unit II

Phase Change Cycles: Vapor Carnot cycle and its limitation, Rankin cycle, effect of boiler and Condenser pressure and superheat on end moisture and efficiency of ranking cycle, modified Rankin cycle, reheat cycle, perfect regenerative cycle, Ideal and actual regenerative cycle with single and multiple heaters, open and closed type of feed water heaters, regenerative-reheat cycle, supercritical pressure and binary-vapor cycle, work done and efficiency calculations.

Unit III

Gas dynamics: speed of sound, in a fluid mach number, mach cone, stagnation properties, onedimensional isentropic flow of ideal gases through variable area duct-mach number variation, area ratio as a function of mach number, mass flow rate and critical pressure ratio, effect of friction, velocity coefficient, coefficient of discharge, diffusers, normal shock.

Unit IV

Air compressors: working of reciprocating compressor, work input for single stage compression different, compression processes, effect of clearance, volumetric efficiency real indicator diagram, isentropic & isothermal and mechanical efficiency, multi stage compression, inter - cooling, condition for minimum work done, classification and working of rotary compressors.

Unit V (a) Steam nozzles: isentropic flow of vapors, flow of steam through nozzles, condition for maximum discharge, effect of friction, super-saturated flow. (b) Steam condensers, cooling towers: introduction, types of condensers, back pressure and its effect on plant performance air leakage and its effect on performance of condensers, various types of cooling towers.

References:

1. Arasu Valan A; Thermal Engineering; TMH

2. Nag PK; Basic and applied Thermo-dynamics; TMH

3. Nag PK; Power plant Engineering; TMH

4. Rathakrishnan E; Gas Dynamics; PHI Learning

5. Balachandran P; Gas Dynamics for Engineers; PHI Learning

6. Yahya SM; Fundamentals of Compressible flow; New Age

7. Gordon J. Van Wylen; Thermodynamics

8. R.Yadav Thermal Engg.

9. Kadambi & Manohar; An Introduction to Energy Conversion – Vol II. Energy conversion cycles

List of Experiments (Please Expand it) (Thermal Engg and gas dynamics):

1. Study of working of some of the high pressure boilers like Lamont or Benson

2. Study of Induced draft/forced and balanced draft by chimney

3. Determination of Calorific value of a fuel

4. Study of different types of steam turbines

5. Determination of efficiencies of condenser

6. Boiler trail to chalk out heat balance sheet

7. Determination of thermal efficiency of steam power plant

8. Determination of Airflow in ducts and pipes.

9. To find out efficiencies of a reciprocating air compressor and study of multistage Compressors .

10. Find Out heat transfer area of a parallel flow/counter flow heat exchanger

RAJIV GANDHI PROUDYOGIKI VISHWAVIDYALAYA BHOPAL

Credit Based Grading System Mechanical Engg, VI-Semester

ME- 6003 Heat and Mass Transfer

Unit-1 Basic Concepts: Modes of heat transfer, Fourier’s law, Newton’s law, Stefan Boltzman law; thermal resistance and conductance, analogy between flow of heat and electricity, combined heat transfer process; Conduction: Fourier heat conduction equation, its form in rectangular, cylindrical and spherical coordinates, thermal diffusivity, linear one dimensional steady state conduction through a slab, tubes, spherical shells and composite structures, electrical analogies, critical-insulation-thickness for pipes, effect of variable thermal conductivity.

Unit 2 Extended surfaces (fins): Heat transfer from a straight and annular fin (plate) for a uniform cross section; error in measurement of temperature in a thermometer well, fin efficiency, fin effectiveness, applications; Unsteady heat conduction: Transient and periodic conduction, heating and cooling of bodies with known temperatures distribution, systems with infinite thermal conductivity, response of thermocouples.

Unit 3 Convection: Introduction, free and forced convection; principle of dimensional analysis, Buckingham ‘pie’ theorem, application of dimensional analysis of free and forced convection, empirical correlations for laminar and turbulent flow over flat plate and tubular geometry; calculation of convective heat transfer coefficient using data book.

Unit 4 Heat exchangers: Types- parallel flow, counter flow; evaporator and condensers, overall heat transfers coefficient, fouling factors, log-mean temperature difference (LMTD), method of heat exchanger analysis, effectiveness of heat exchanger, NTU method;

Mass transfer: Fick’s law, equi-molar diffusion, diffusion coefficient, analogy with heat transfer,

diffusion of vapour in a stationary medium.

Unit 5 Thermal radiation: Nature of radiation, emissive power, absorption, transmission, reflection and emission of radiation, Planck’s distribution law, radiation from real surfaces; radiation heat exchange between black and gray surfaces, shape factor, analogical electrical network, radiation shields.

Boiling and condensation: Film wise and drop wise condensation; Nusselt theory for film wise condensation on a vertical plate and its modification for horizontal tubes; boiling heat transfer phenomenon, regimes of boiling, boiling correlations.

References:

1. Sukhatme SP; Heat and mass transfer; University Press Hyderabad

2. Holman JP; Heat transfer; TMH

3. Nag PK; heat and Mass Transfer; TMH

4. Dutta BK; Heat Transfer Principles And App; PHI Learning

5. Mills AF and Ganesan V; Heat transfer; Pearson

6. Cengel Yunus A; Heat and Mass transfer;TMH

7. Yadav R; Heat and Mass Transfer; Central India pub-Allahabad

8. Baehr HD;Stephan K; Heat and Mass Transfer; MacMillan Pub

9. Incropera FP and Dewitt DP; Heat and Mass transfer; Wiley

List of Experiments (Pl. expand it):

1. Conduction through a rod to determine thermal conductivity of material

2. Forced and free convection over circular cylinder

3. Free convection from extended surfaces

4. Parallel flow and counter flow heat exchanger effectiveness and heat transfer rate

5. Calibration of thermocouple

6. Experimental determination of Stefen-Boltzman constant

ME- 6004 Metal Cutting & machine Tools

Unit I: Lathe: Classification of machine tools and their basic components; lathe- specification, components & accessories, various operations on lathes, capstan & turret lathes, tool layout, methods of thread production, machining time, single point cutting tools, tool signature and nomenclature

Unit II: Grinding: Types of grinding machines, surface, cylindrical and internal grinding, grinding wheels, specifications, wheel turning and dressing without eccentricity, centre-less grinding.

Unit III: Milling: Vertical, horizontal and universal type machines, specifications and classifications of milling machines, universal dividing head plain and different indexing, gear cutting, milling cutters. Drilling & Broaching: Fixed spindle, radial and universal drilling machines, drilling time, broaching principle, broaches and broaching machines.

Unit IV: Shapers: Classification and specifications, principle parts, quick return mechanism, shaper operations, speed feed, depth of cut, machining time. Surface qualities, equipment used for rating surfaces, rms. CLA value, causes for surface irregularities. Gear Cutting: Die casting, methods of forming gears, generating process, Gear shaping, gear shaving, gear grinding gear testing.

Unit V: Tool Wear, Tool Life and Machinability : Tool wear mechanisms, Types of tool damage during cutting, Wear and chipping characteristics of different tool materials, Tool wear equations, tool failure criteria, Tool life equations, Effect of process parameters on Tool life, Tool life testing, Machinability, Surface finish and surface integrity.

References:

1. Rao PN; Manufacturing Technology vol I and II; TMH

2. Hazra Chadhary; Workshop Tech.II; Media Promoter and Pub

3. Lindberg RA; Processes and Materials of Manufacturing; PHI.

4. Raghuvanshi;BS; Work shop technology Vol-I, II; Dhanpat Rai Delhi

5. HMT; Production Processes; TMH

List of Experiment (Pl. expand it):

1. To make a job on lathe machine with all operations like turning, step turning, drilling , tapper turning ,

   thread cutting and knurling .

2. Study of center less grinding machine/ tool and cutter type grinding machine.

3. Study of horizontal/ universal milling machine, diving head and indexing mechanism of it.

4. To cut a spur gear on milling machine using rapid indexing method.

5. Study of radial drilling machine and preparing a job on it.

6. To study a sapping machine to learn about working of quick return mechanism.

Elective –II ME- 6005 (1) Total Quality Management & Statistical Quality Control

Unit 1 Evolution of total quality management, historical perspective, teamwork, TQM and ISO 9000; information technology and Business Process Re-engineering (BPR); TPM and quality awards; aids and barriers to quality mgt, creating vision and initiating transformation, establishing programs for education and self coordination, policy setting and review, flowchart of policy mgt and relation with daily mgt. improvements, measurement of key indicators; quality mgt leader; cross functional teams and coordination, policy setting and review, flowchart of policy mgt and relation with daily mgt.

Unit 2 Process- definition, variation and feedback, funnel-marble experiment- rules of adjustment and its effects, quality- definition, goalpost and kaizen view, quality of design, conformance and performance; Taguchi loss function, cost of quality, chain action of improving quality to productivity to motivation and low cost; Deming’s theory of mgt, fourteen points and variance reduction; attributes enumerative and variables analytic studies.

Unit 3 SQC-Control charts: basic discrete and continuous distributions, measures of central tendency, variability and shapes, sampling, size and central value theorem, control chart structure, process plotting and stability, study of out-of-control evidences, defect detection and prevention, use of control charts in evaluating past, present and future trends; attribute control charts, count and classification charts, construction and interpretation of p , np , c and u charts, PDSA cycle(plan, do, study, act), and R charts, and s charts, individual and moving range chart, trial control limits and out of control points.

Unit 4 Process diagnostics: Between and Within Group variations, periodic and persistent disturbances, control chart patterns-natural, level-shift, cycle, wild, multi-universe, relationship and other out of control patterns; diagnosing a process, brainstorming; cause-effect, Ishikava, interrelationship, systematic and matrix diagrams; change concepts and waste elimination

Unit 5 Process improvement: Performance and technical specifications, attribute-process and variable-process capability studies; unstable and stable process capability studies and examples; attribute and variable improvement studies; Inspection: acceptance sampling(AS)- lot formation, single, double and multiple/sequential sampling plans, operating characteristic (OC) curve, producer and consumer risk, theoretical invalidation of AS, kp rule for stable and chaotic processes.

References:

1. Gitlow HS, Oppenheim et al; Quality Management; TMH

2. Gryna FM; Juran’s Quality Planning and Analysis; TMH

3. Crosby Philips; Quality is still free; New Amer Library

4. Kulkarni VA and Bewoor AK; Quality Control; Wiley

5. Jankiraman B and Gopal RK; Total Quality Management- Text and Cases; PHI Learning

6. Sugandhi L and Samual A; Total Quality Management; PHI Learning

7. Subburaj R; Total Qality Management; TMH

8. Naidu Babu and Rajendran; TQM; New age International pub;

9. Chase Richard B et al; Operations management; SIE-TMH

10. Chary SN; Production and Operations Management; TMH

RAJIV GANDHI PROUDYOGIKI VISHWAVIDYALAYA BHOPAL

Credit Based Grading System Mechanical Engg, VI-Semester

Elective –II ME- 6005 (2) Finite Element Method

Unit-I Introduction

Structural analysis, objectives, static, Dynamic and kinematics analyses, Skeletal and continuum structures, Modeling of infinite d.o.f. system into finite d.o.f. system, Basic steps in finite element problem formulation, General applicability of the method.

Unit-II

Element Types and Characteristics

Discretization of the domain, Basic element shapes, Aspect ratio, Shape functions, Generalized co-ordinates and nodal shape functions. ID spar and beam elements, 2D rectangular and triangular elements, Axisymmetirc elements.

Unit-III

Assembly of Elements and Matrices

Concept of element assembly, Global and local co-ordinate systems, Band width and its effects, Banded and skyline assembly, Boundary conditions, Solution of simultaneous equations, Gaussian elimination and Choleksy decomposition methods, Numerical integration, One and 2D applications.

Unit-IV

Higher Order and Isoparametric Elements

One dimensional quadratic and cubic elements, Use of natural co-ordinate system, Area co-ordinate system continuity and convergence requirements, 2D rectangular and triangular requirement.

Unit-V

Static & Dynamic Analysis

Analysis of trusses and frames, Analysis of machine subassemblies, Use commercial software packages, Advantages and limitations

Hamilton's principle, Derivation of equilibrium, Consistent and lumped mass matrices, Derivation of mass matrices for ID elements, Determination of natural frequencies and mode shapes, Use of commercial software packages.

References:

• Rao, S.S., The Finite Element Method in Engineering, 2nd ed.., Peragamon Press, Oxford.

• Robert, D. Cook., David, S. Malkins, and Michael E. Plesha, Concepts and Application of Finite Element Analysis 3rd ed., John Wiley.

• Chandrupatla, T.R. an Belegundu, A.D., Introduction to Finite Elements in Engineering, Prentice Hall of India Pvt. Ltd.

• Zienkiewicz O C, The Finite Element Method, 3rd ed, Tata McGraw Hill.

Elective –II ME- 6005 (3) Power Plant Engineering

Unit I: Introduction to methods of converting various energy sources to electric power, direct conversion methods renewable energy sources, solar, wind, tidal, geothermal, bio-thermal, biogas and hybrid energy systems, fuel cells, thermoelectric modules, MHD-Converter.

Unit II: Fossil fuel steam stations: Basic principles of sitting and station design, effect of climatic factors on station and equipment design, choice of steam cycle and main equipment, recent trends in turbine and boiler sizes and steam conditions, plant design and layout, outdoor and indoor plant, system components, fuel handling, burning systems, element of feed water treatment plant, condensing plant and circulating water systems, cooling towers, turbine room and auxiliary plant equipment., instrumentation, testing and plant heat balance.

Unit III: Nuclear Power Station: Importance of nuclear power development in the world and Indian context, Review of atomic structure and radio activity, binding energy concept, fission and fusion reaction, fissionable and fertile materials, thermal neutron fission, important nuclear fuels, moderators and coolants, their relative merits, thermal and fast breeder reactors, principles of reactor control, safety and reliability features.

Unit IV: Hydro-Power Station: Elements of Hydrological computations, rainfall run off, flow and power duration curves, mass curves, storage capacity, salient features of various types of hydro stations, component such as dams, spillways, intake systems, head works, pressure tunnels, penstocks, reservoir, balancing reservoirs, Micro and pico hydro machines, selection of hydraulic turbines for power stations, selection of site.

Unit V: Power Station Economics: Estimation and prediction of load. Maximum demand, load factor, diversity factor, plant factor and their influence on plant design, operation and economics; comparison of hydro and nuclear power plants typical cost structures, simple problems on cost analysis, economic performance and tariffs, interconnected system and their advantages, elements of load dispatch in interconnected systems.

References:

1. Nag PK; Power plant Engg; TMH

2. Al-Wakil MM; Power plant Technology; TMH

3. Sharma PC; Power plant Engg; Kataria and sons, Delhi

4. Domkundwar; Power Plant Engg; Dhanpatrai & sons.

5. Rajput RK; A text book of Power plant Engg.; Laxmi Publications.

6. Yadav R; Steam and gas turbine and power plant engg by

   
   

   Elective –II ME- 6005 (4) IPR (Intellectual Property Rights)

   
   

   
   

   Course Objective

   Acquaint the students with the basic concepts of Intellectual Property Rights; and sensitize the students with the emerging issues in IPR and the rationale for the protection of IPR.

   
   

   UNIT I Introduction

   Introduction and Justifications of IPR, Nature of IP, Major forms of IP- Copyright, Patent, Trade Marks Designs, Geographic indication, layout design of Semi conductors, Plant varieties, Concept & Meaning of Intellectual Property.

   Major international documents relating to the protection of IP - Berne Convention, Paris Convention, TRIPS. The World Intellectual Property Organization (WIPO).

   
   

   UNIT II Copyright

   Meaning and historical development of copyright , Subject matter , Ownership of copyright, Term of copyright, Rights of owner, Economic Rights, Moral Rights. Assignment and licence of rights, Infringement of copyright, Exceptions of infringement, Remedies, Civil, Criminal, Administrative, Registration Procedure.

   
   

   UNIT III Patents

   Meaning and historical development,. Criteria for obtaining patents, Non patentable inventions, Procedure for registration, Term of patent, Rights of patentee, Compulsory licence, Revocation, Infringement of patents, Exceptions to infringement, Remedies, Patent office and Appellate Board.

   
   

   UNIT IV – Trade Marks, Designs & GI

   Trade Marks: Functions of marks, Procedure for registration, Rights of holder, Assignment and licensing of marks, Infringement, Trade Marks Registry and Appellate Board.

   Designs: Meaning and evolution of design protection, Registration, Term of protection, Rights of holder, unregistered designs.

   Geographical Indication: Meaning and evolution of GI, Difference between GI and Trade Marks, Registration, Rights, Authorised user.

   UNIT V Contemporary Issues & Enforcement of IPR

   IPR & sustainable development, The Impact of Internet on IPR. IPR Issues in biotechnology, E- Commerce and IPR issues, Licensing and enforcing IPR, Case studies in IPR

   
   

   Course Outcome:

   1. Students will be able to understand Primary forms of IPR

   2. Students will be able to asses and critique some basic theoretical justification for major forms of IP Protection

   3. Students will be able to compare and contrast the different forms of IPR in terms of key differences and similarities.

   4. Students will be able understand the registration procedures related to IPR.

   5. Students will be exposed to contemporary issues and enforcement policies in IPR.

References:

1. P. Narayanan, Intellectual Property Law, Eastern Law House

2. . Neeraj Pandey and Khushdeep[ Dharni, Intellectual Property Rights, PHI, 2014

3. N.S Gopalakrishnan and T.G. Agitha, Principles of Intellectual Property, Eastern Book Co. Lucknow, 2009.

4. Anand Padmanabhan, Enforcement of Intellectual Property, Lexis Nexis Butterworths, Nagpur, 2012.

5. Managing Intellectual Property The Strategic Imperative, Vinod V. Sople, PHI.

6. Prabuddha Ganguli, “ Intellectual Property Rights” Mcgraw Hill Education, 2016.

   RAJIV GANDHI PROUDYOGIKI VISHWAVIDYALAYA, BHOPAL

   
   

   Credit Based Grading System

   
   

   Mechanical Engineering, VI-Semester

   ME-6007 Creativity and Entrepreneurship Development Course Objective:

   • Understand and use tools for generating entrepreneurial ideas and problem solving.

   • Understand and use tools for the selection of ideas.

   • Understand and gain the skills that are needed to implement ideas in today’s society

   • Understand Entrepreneurship’s part in process that includes idea generation and implementation.

   • Understand the concept of Entrepreneurship and its place in today’s society

     Course Outcomes:

   • Recognize an opportunity for a user group and frame an appropriate design challenge that addresses the need for the user.

   • Practice observation, interview and empathy skills to evolve a thorough understanding of the needs of the user.

   • Share and integrate team leanings.

   • Generate, develop and describe creative ideas that address the design challenge.

Syllabus:

1. The concept of Entrepreneurship, its history and its place in society.

2. The concept of Entrepreneurship and its relation to concept of innovation.

3. Creative processes for idea generation and problem solving.

4. Business plan.

5. Role of creativity, innovation and business research.

6. Entrepreneurship opportunities in contemporary business environment.

Reference Books :

1. Dollinger M.J. “Entrepreneurship strategies and resources,” 3rd edition Pearson Education New Delhi.

2. Panda, Shiba charan “Entrepreneurship development”, Anmol publication New Delhi.

   
   

3. Richard Blundel & Nigel locket, “Exploring Entrepreneurship : practices & perspectives Oxford.

4. Charles E. Banford & Garry D. Bruton, “Entrepreneurship – A small business Approach, Mcgrawhill Education.

5. P. Narayana Reddy, “Entrepreneurship” : Text and cases, Cengage learning

6. Rajeev Roy, “Entrepreneurship” Oxford.

ME- 6001 Industrial Engineering

Unit 1. Production, Planning and Control: Definition and importance, types of production -job, batch and mass forecasting, routing, scheduling, dispatching and follow up. Break even analysis and Gantt chart Project scheduling, application of CPM and PERT techniques Analysis and control of project cost in CPM and PERT, simple numerical problems.

Unit 2. Inventory Control : Definition, types of inventory - Codification and standardization ABC analysis.

Economic ordering quantity Procurement cost, carrying charges, lead-time, re-order point, simple problems. Definitions, types of inspection and procedure Statistical quality control - Basic theory of quality control, Process capability Control charts for variables - and R, relationship between control limits and specification limits. Control chart for fraction defective (p), control chart for number of defect

Unit 3 Job Evaluation and Wage Plans & Industrial Legislation: Objective, Methods of job evaluation, job evaluation procedure, merit rating (Performance appraisal), method of merit rating, wage and wage incentive plans.

Need for Industrial legislation, Factories act 1948, Industrial dispute act 1947, The Indian trade unions act 1926, Industrial employment act 1946, Payment of wage act 1936, Workmen compensation act 1923, Payment of bonus act 1965, Employees provident fund scheme .

Unit 4. Work Study : Definition, advantages and procedure of work-study. Difference between production and productivity, Factors to improve productivity Method Study :- Definition, objectives and procedure of method study. Symbols, flow process chart (man-machine- material), flow diagram, machine chart, two hand chart Critical examination. Developing a new method Principles of motion economy. Therblig symbols, SIMO chart, simple problems. Work Measurement -time study, definition, principle and method of time study Stop watch study - number of reading, calculation of basic time, rating techniques, normal time, allowances, standard time Simple numerical problems. Work Sampling - Definition, method, advantages and disadvantage of work sampling Applications.

Unit 5. Plant Location and Layout : Definition, factors affecting the site selection of plant Factor affecting plant layout Types of layout - process, product, combination and fixed position layout Techniques in making layout-Flow diagram, templates, distance volume matrix, travel chart Line balancing, workstation

Material Handling : Principles of economic material handling Hoisting equipment - forklift truck, Cranes- mobile motor cranes, overhead cranes, travelling bridges crane. Derrick crane. Whiler crane Conveying equipment - Package conveyors, gravity roller conveyors, screw conveyors, flight or scraper conveyors, bucket conveyors, bucket elevators, belt conveyors, pneumatic conveyors.

List of suggested books :

1. Barnes Ralph M., "Motion & Time study: Design and Measurement of Work", Wiley Text Books, 2001.

2. Marvin E, Mundel & David L, "Motion & Time Study: Improving Productivity", Pearson Education,2000.

3. Benjamin E Niebel and Freivalds Andris, "Methods Standards & Work Design", Mc Graw Hill, 1997.

4. International Labour organization, "Work-study", Oxford and IBH publishing company Pvt. Ltd., N.Delhi, 2001.

5. Sanders Mark S and McCormick Ernert J, "Human Factors in Engineering and Design", McGraw-Hill Inc., 1993.

ME- 6002 Thermal Engineering and gas dynamics

Unit I

Steam generators: classification, conventional boilers, high-pressure boilers-Lamont, Benson, Loeffler and Velox steam generators, performance and rating of boilers, equivalent evaporation, boiler efficiency, heat balance sheet, combustion in boilers, super critical boilers, fuel and ash handling, boiler draught, overview of boiler codes.

Unit II

Phase Change Cycles: Vapor Carnot cycle and its limitation, Rankin cycle, effect of boiler and Condenser pressure and superheat on end moisture and efficiency of ranking cycle, modified Rankin cycle, reheat cycle, perfect regenerative cycle, Ideal and actual regenerative cycle with single and multiple heaters, open and closed type of feed water heaters, regenerative-reheat cycle, supercritical pressure and binary-vapor cycle, work done and efficiency calculations.

Unit III

Gas dynamics: speed of sound, in a fluid mach number, mach cone, stagnation properties, onedimensional isentropic flow of ideal gases through variable area duct-mach number variation, area ratio as a function of mach number, mass flow rate and critical pressure ratio, effect of friction, velocity coefficient, coefficient of discharge, diffusers, normal shock.

Unit IV

Air compressors: working of reciprocating compressor, work input for single stage compression different, compression processes, effect of clearance, volumetric efficiency real indicator diagram, isentropic & isothermal and mechanical efficiency, multi stage compression, inter - cooling, condition for minimum work done, classification and working of rotary compressors.

Unit V (a) Steam nozzles: isentropic flow of vapors, flow of steam through nozzles, condition for maximum discharge, effect of friction, super-saturated flow. (b) Steam condensers, cooling towers: introduction, types of condensers, back pressure and its effect on plant performance air leakage and its effect on performance of condensers, various types of cooling towers.

References:

1. Arasu Valan A; Thermal Engineering; TMH

2. Nag PK; Basic and applied Thermo-dynamics; TMH

3. Nag PK; Power plant Engineering; TMH

4. Rathakrishnan E; Gas Dynamics; PHI Learning

5. Balachandran P; Gas Dynamics for Engineers; PHI Learning

6. Yahya SM; Fundamentals of Compressible flow; New Age

7. Gordon J. Van Wylen; Thermodynamics

8. R.Yadav Thermal Engg.

9. Kadambi & Manohar; An Introduction to Energy Conversion – Vol II. Energy conversion cycles

List of Experiments (Please Expand it) (Thermal Engg and gas dynamics):

1. Study of working of some of the high pressure boilers like Lamont or Benson

2. Study of Induced draft/forced and balanced draft by chimney

3. Determination of Calorific value of a fuel

4. Study of different types of steam turbines

5. Determination of efficiencies of condenser

6. Boiler trail to chalk out heat balance sheet

7. Determination of thermal efficiency of steam power plant

8. Determination of Airflow in ducts and pipes.

9. To find out efficiencies of a reciprocating air compressor and study of multistage Compressors .

10. Find Out heat transfer area of a parallel flow/counter flow heat exchanger

RAJIV GANDHI PROUDYOGIKI VISHWAVIDYALAYA BHOPAL

Credit Based Grading System Mechanical Engg, VI-Semester

ME- 6003 Heat and Mass Transfer

Unit-1 Basic Concepts: Modes of heat transfer, Fourier’s law, Newton’s law, Stefan Boltzman law; thermal resistance and conductance, analogy between flow of heat and electricity, combined heat transfer process; Conduction: Fourier heat conduction equation, its form in rectangular, cylindrical and spherical coordinates, thermal diffusivity, linear one dimensional steady state conduction through a slab, tubes, spherical shells and composite structures, electrical analogies, critical-insulation-thickness for pipes, effect of variable thermal conductivity.

Unit 2 Extended surfaces (fins): Heat transfer from a straight and annular fin (plate) for a uniform cross section; error in measurement of temperature in a thermometer well, fin efficiency, fin effectiveness, applications; Unsteady heat conduction: Transient and periodic conduction, heating and cooling of bodies with known temperatures distribution, systems with infinite thermal conductivity, response of thermocouples.

Unit 3 Convection: Introduction, free and forced convection; principle of dimensional analysis, Buckingham ‘pie’ theorem, application of dimensional analysis of free and forced convection, empirical correlations for laminar and turbulent flow over flat plate and tubular geometry; calculation of convective heat transfer coefficient using data book.

Unit 4 Heat exchangers: Types- parallel flow, counter flow; evaporator and condensers, overall heat transfers coefficient, fouling factors, log-mean temperature difference (LMTD), method of heat exchanger analysis, effectiveness of heat exchanger, NTU method;

Mass transfer: Fick’s law, equi-molar diffusion, diffusion coefficient, analogy with heat transfer,

diffusion of vapour in a stationary medium.

Unit 5 Thermal radiation: Nature of radiation, emissive power, absorption, transmission, reflection and emission of radiation, Planck’s distribution law, radiation from real surfaces; radiation heat exchange between black and gray surfaces, shape factor, analogical electrical network, radiation shields.

Boiling and condensation: Film wise and drop wise condensation; Nusselt theory for film wise condensation on a vertical plate and its modification for horizontal tubes; boiling heat transfer phenomenon, regimes of boiling, boiling correlations.

References:

1. Sukhatme SP; Heat and mass transfer; University Press Hyderabad

2. Holman JP; Heat transfer; TMH

3. Nag PK; heat and Mass Transfer; TMH

4. Dutta BK; Heat Transfer Principles And App; PHI Learning

5. Mills AF and Ganesan V; Heat transfer; Pearson

6. Cengel Yunus A; Heat and Mass transfer;TMH

7. Yadav R; Heat and Mass Transfer; Central India pub-Allahabad

8. Baehr HD;Stephan K; Heat and Mass Transfer; MacMillan Pub

9. Incropera FP and Dewitt DP; Heat and Mass transfer; Wiley

List of Experiments (Pl. expand it):

1. Conduction through a rod to determine thermal conductivity of material

2. Forced and free convection over circular cylinder

3. Free convection from extended surfaces

4. Parallel flow and counter flow heat exchanger effectiveness and heat transfer rate

5. Calibration of thermocouple

6. Experimental determination of Stefen-Boltzman constant

ME- 6004 Metal Cutting & machine Tools

Unit I: Lathe: Classification of machine tools and their basic components; lathe- specification, components & accessories, various operations on lathes, capstan & turret lathes, tool layout, methods of thread production, machining time, single point cutting tools, tool signature and nomenclature

Unit II: Grinding: Types of grinding machines, surface, cylindrical and internal grinding, grinding wheels, specifications, wheel turning and dressing without eccentricity, centre-less grinding.

Unit III: Milling: Vertical, horizontal and universal type machines, specifications and classifications of milling machines, universal dividing head plain and different indexing, gear cutting, milling cutters. Drilling & Broaching: Fixed spindle, radial and universal drilling machines, drilling time, broaching principle, broaches and broaching machines.

Unit IV: Shapers: Classification and specifications, principle parts, quick return mechanism, shaper operations, speed feed, depth of cut, machining time. Surface qualities, equipment used for rating surfaces, rms. CLA value, causes for surface irregularities. Gear Cutting: Die casting, methods of forming gears, generating process, Gear shaping, gear shaving, gear grinding gear testing.

Unit V: Tool Wear, Tool Life and Machinability : Tool wear mechanisms, Types of tool damage during cutting, Wear and chipping characteristics of different tool materials, Tool wear equations, tool failure criteria, Tool life equations, Effect of process parameters on Tool life, Tool life testing, Machinability, Surface finish and surface integrity.

References:

1. Rao PN; Manufacturing Technology vol I and II; TMH

2. Hazra Chadhary; Workshop Tech.II; Media Promoter and Pub

3. Lindberg RA; Processes and Materials of Manufacturing; PHI.

4. Raghuvanshi;BS; Work shop technology Vol-I, II; Dhanpat Rai Delhi

5. HMT; Production Processes; TMH

List of Experiment (Pl. expand it):

1. To make a job on lathe machine with all operations like turning, step turning, drilling , tapper turning ,

   thread cutting and knurling .

2. Study of center less grinding machine/ tool and cutter type grinding machine.

3. Study of horizontal/ universal milling machine, diving head and indexing mechanism of it.

4. To cut a spur gear on milling machine using rapid indexing method.

5. Study of radial drilling machine and preparing a job on it.

6. To study a sapping machine to learn about working of quick return mechanism.

Elective –II ME- 6005 (1) Total Quality Management & Statistical Quality Control

Unit 1 Evolution of total quality management, historical perspective, teamwork, TQM and ISO 9000; information technology and Business Process Re-engineering (BPR); TPM and quality awards; aids and barriers to quality mgt, creating vision and initiating transformation, establishing programs for education and self coordination, policy setting and review, flowchart of policy mgt and relation with daily mgt. improvements, measurement of key indicators; quality mgt leader; cross functional teams and coordination, policy setting and review, flowchart of policy mgt and relation with daily mgt.

Unit 2 Process- definition, variation and feedback, funnel-marble experiment- rules of adjustment and its effects, quality- definition, goalpost and kaizen view, quality of design, conformance and performance; Taguchi loss function, cost of quality, chain action of improving quality to productivity to motivation and low cost; Deming’s theory of mgt, fourteen points and variance reduction; attributes enumerative and variables analytic studies.

Unit 3 SQC-Control charts: basic discrete and continuous distributions, measures of central tendency, variability and shapes, sampling, size and central value theorem, control chart structure, process plotting and stability, study of out-of-control evidences, defect detection and prevention, use of control charts in evaluating past, present and future trends; attribute control charts, count and classification charts, construction and interpretation of p , np , c and u charts, PDSA cycle(plan, do, study, act), and R charts, and s charts, individual and moving range chart, trial control limits and out of control points.

Unit 4 Process diagnostics: Between and Within Group variations, periodic and persistent disturbances, control chart patterns-natural, level-shift, cycle, wild, multi-universe, relationship and other out of control patterns; diagnosing a process, brainstorming; cause-effect, Ishikava, interrelationship, systematic and matrix diagrams; change concepts and waste elimination

Unit 5 Process improvement: Performance and technical specifications, attribute-process and variable-process capability studies; unstable and stable process capability studies and examples; attribute and variable improvement studies; Inspection: acceptance sampling(AS)- lot formation, single, double and multiple/sequential sampling plans, operating characteristic (OC) curve, producer and consumer risk, theoretical invalidation of AS, kp rule for stable and chaotic processes.

References:

1. Gitlow HS, Oppenheim et al; Quality Management; TMH

2. Gryna FM; Juran’s Quality Planning and Analysis; TMH

3. Crosby Philips; Quality is still free; New Amer Library

4. Kulkarni VA and Bewoor AK; Quality Control; Wiley

5. Jankiraman B and Gopal RK; Total Quality Management- Text and Cases; PHI Learning

6. Sugandhi L and Samual A; Total Quality Management; PHI Learning

7. Subburaj R; Total Qality Management; TMH

8. Naidu Babu and Rajendran; TQM; New age International pub;

9. Chase Richard B et al; Operations management; SIE-TMH

10. Chary SN; Production and Operations Management; TMH

RAJIV GANDHI PROUDYOGIKI VISHWAVIDYALAYA BHOPAL

Credit Based Grading System Mechanical Engg, VI-Semester

Elective –II ME- 6005 (2) Finite Element Method

Unit-I Introduction

Structural analysis, objectives, static, Dynamic and kinematics analyses, Skeletal and continuum structures, Modeling of infinite d.o.f. system into finite d.o.f. system, Basic steps in finite element problem formulation, General applicability of the method.

Unit-II

Element Types and Characteristics

Discretization of the domain, Basic element shapes, Aspect ratio, Shape functions, Generalized co-ordinates and nodal shape functions. ID spar and beam elements, 2D rectangular and triangular elements, Axisymmetirc elements.

Unit-III

Assembly of Elements and Matrices

Concept of element assembly, Global and local co-ordinate systems, Band width and its effects, Banded and skyline assembly, Boundary conditions, Solution of simultaneous equations, Gaussian elimination and Choleksy decomposition methods, Numerical integration, One and 2D applications.

Unit-IV

Higher Order and Isoparametric Elements

One dimensional quadratic and cubic elements, Use of natural co-ordinate system, Area co-ordinate system continuity and convergence requirements, 2D rectangular and triangular requirement.

Unit-V

Static & Dynamic Analysis

Analysis of trusses and frames, Analysis of machine subassemblies, Use commercial software packages, Advantages and limitations

Hamilton's principle, Derivation of equilibrium, Consistent and lumped mass matrices, Derivation of mass matrices for ID elements, Determination of natural frequencies and mode shapes, Use of commercial software packages.

References:

• Rao, S.S., The Finite Element Method in Engineering, 2nd ed.., Peragamon Press, Oxford.

• Robert, D. Cook., David, S. Malkins, and Michael E. Plesha, Concepts and Application of Finite Element Analysis 3rd ed., John Wiley.

• Chandrupatla, T.R. an Belegundu, A.D., Introduction to Finite Elements in Engineering, Prentice Hall of India Pvt. Ltd.

• Zienkiewicz O C, The Finite Element Method, 3rd ed, Tata McGraw Hill.

Elective –II ME- 6005 (3) Power Plant Engineering

Unit I: Introduction to methods of converting various energy sources to electric power, direct conversion methods renewable energy sources, solar, wind, tidal, geothermal, bio-thermal, biogas and hybrid energy systems, fuel cells, thermoelectric modules, MHD-Converter.

Unit II: Fossil fuel steam stations: Basic principles of sitting and station design, effect of climatic factors on station and equipment design, choice of steam cycle and main equipment, recent trends in turbine and boiler sizes and steam conditions, plant design and layout, outdoor and indoor plant, system components, fuel handling, burning systems, element of feed water treatment plant, condensing plant and circulating water systems, cooling towers, turbine room and auxiliary plant equipment., instrumentation, testing and plant heat balance.

Unit III: Nuclear Power Station: Importance of nuclear power development in the world and Indian context, Review of atomic structure and radio activity, binding energy concept, fission and fusion reaction, fissionable and fertile materials, thermal neutron fission, important nuclear fuels, moderators and coolants, their relative merits, thermal and fast breeder reactors, principles of reactor control, safety and reliability features.

Unit IV: Hydro-Power Station: Elements of Hydrological computations, rainfall run off, flow and power duration curves, mass curves, storage capacity, salient features of various types of hydro stations, component such as dams, spillways, intake systems, head works, pressure tunnels, penstocks, reservoir, balancing reservoirs, Micro and pico hydro machines, selection of hydraulic turbines for power stations, selection of site.

Unit V: Power Station Economics: Estimation and prediction of load. Maximum demand, load factor, diversity factor, plant factor and their influence on plant design, operation and economics; comparison of hydro and nuclear power plants typical cost structures, simple problems on cost analysis, economic performance and tariffs, interconnected system and their advantages, elements of load dispatch in interconnected systems.

References:

1. Nag PK; Power plant Engg; TMH

2. Al-Wakil MM; Power plant Technology; TMH

3. Sharma PC; Power plant Engg; Kataria and sons, Delhi

4. Domkundwar; Power Plant Engg; Dhanpatrai & sons.

5. Rajput RK; A text book of Power plant Engg.; Laxmi Publications.

6. Yadav R; Steam and gas turbine and power plant engg by

   
   

   Elective –II ME- 6005 (4) IPR (Intellectual Property Rights)

   
   

   
   

   Course Objective

   Acquaint the students with the basic concepts of Intellectual Property Rights; and sensitize the students with the emerging issues in IPR and the rationale for the protection of IPR.

   
   

   UNIT I Introduction

   Introduction and Justifications of IPR, Nature of IP, Major forms of IP- Copyright, Patent, Trade Marks Designs, Geographic indication, layout design of Semi conductors, Plant varieties, Concept & Meaning of Intellectual Property.

   Major international documents relating to the protection of IP - Berne Convention, Paris Convention, TRIPS. The World Intellectual Property Organization (WIPO).

   
   

   UNIT II Copyright

   Meaning and historical development of copyright , Subject matter , Ownership of copyright, Term of copyright, Rights of owner, Economic Rights, Moral Rights. Assignment and licence of rights, Infringement of copyright, Exceptions of infringement, Remedies, Civil, Criminal, Administrative, Registration Procedure.

   
   

   UNIT III Patents

   Meaning and historical development,. Criteria for obtaining patents, Non patentable inventions, Procedure for registration, Term of patent, Rights of patentee, Compulsory licence, Revocation, Infringement of patents, Exceptions to infringement, Remedies, Patent office and Appellate Board.

   
   

   UNIT IV – Trade Marks, Designs & GI

   Trade Marks: Functions of marks, Procedure for registration, Rights of holder, Assignment and licensing of marks, Infringement, Trade Marks Registry and Appellate Board.

   Designs: Meaning and evolution of design protection, Registration, Term of protection, Rights of holder, unregistered designs.

   Geographical Indication: Meaning and evolution of GI, Difference between GI and Trade Marks, Registration, Rights, Authorised user.

   UNIT V Contemporary Issues & Enforcement of IPR

   IPR & sustainable development, The Impact of Internet on IPR. IPR Issues in biotechnology, E- Commerce and IPR issues, Licensing and enforcing IPR, Case studies in IPR

   
   

   Course Outcome:

   1. Students will be able to understand Primary forms of IPR

   2. Students will be able to asses and critique some basic theoretical justification for major forms of IP Protection

   3. Students will be able to compare and contrast the different forms of IPR in terms of key differences and similarities.

   4. Students will be able understand the registration procedures related to IPR.

   5. Students will be exposed to contemporary issues and enforcement policies in IPR.

References:

1. P. Narayanan, Intellectual Property Law, Eastern Law House

2. . Neeraj Pandey and Khushdeep[ Dharni, Intellectual Property Rights, PHI, 2014

3. N.S Gopalakrishnan and T.G. Agitha, Principles of Intellectual Property, Eastern Book Co. Lucknow, 2009.

4. Anand Padmanabhan, Enforcement of Intellectual Property, Lexis Nexis Butterworths, Nagpur, 2012.

5. Managing Intellectual Property The Strategic Imperative, Vinod V. Sople, PHI.

6. Prabuddha Ganguli, “ Intellectual Property Rights” Mcgraw Hill Education, 2016.

   RAJIV GANDHI PROUDYOGIKI VISHWAVIDYALAYA, BHOPAL

   
   

   Credit Based Grading System

   
   

   Mechanical Engineering, VI-Semester

   ME-6007 Creativity and Entrepreneurship Development Course Objective:

   • Understand and use tools for generating entrepreneurial ideas and problem solving.

   • Understand and use tools for the selection of ideas.

   • Understand and gain the skills that are needed to implement ideas in today’s society

   • Understand Entrepreneurship’s part in process that includes idea generation and implementation.

   • Understand the concept of Entrepreneurship and its place in today’s society

     Course Outcomes:

   • Recognize an opportunity for a user group and frame an appropriate design challenge that addresses the need for the user.

   • Practice observation, interview and empathy skills to evolve a thorough understanding of the needs of the user.

   • Share and integrate team leanings.

   • Generate, develop and describe creative ideas that address the design challenge.

Syllabus:

1. The concept of Entrepreneurship, its history and its place in society.

2. The concept of Entrepreneurship and its relation to concept of innovation.

3. Creative processes for idea generation and problem solving.

4. Business plan.

5. Role of creativity, innovation and business research.

6. Entrepreneurship opportunities in contemporary business environment.

Reference Books :

1. Dollinger M.J. “Entrepreneurship strategies and resources,” 3rd edition Pearson Education New Delhi.

2. Panda, Shiba charan “Entrepreneurship development”, Anmol publication New Delhi.

   
   

3. Richard Blundel & Nigel locket, “Exploring Entrepreneurship : practices & perspectives Oxford.

4. Charles E. Banford & Garry D. Bruton, “Entrepreneurship – A small business Approach, Mcgrawhill Education.

5. P. Narayana Reddy, “Entrepreneurship” : Text and cases, Cengage learning

6. Rajeev Roy, “Entrepreneurship” Oxford.