Note: PSG Design data book and/ or Mahadevan and Reddy’s Mechanical design data book are to be provided/ permitted in exam hall (duly verified by authority)
Shingley J.E; Machine Design; TMH
Wentzell Timothy H; Machine Design; Cengage learning
Mubeen; Machine Design; Khanna Publisher
Bhandari V B ,Design of Machine elements . TMH
Sharma & Agrawal; Machine Design; Kataria & sons
Maleev; Machnine Design;
Designing and sketching of components contained in the syllabus
ASTE; Handbook of industrial metrology; Prentice hall of india ltd
Jain R.K.; Engineering metrology; Khanna publishers
Gupta. I.C. “A text book of engineering metrology”, Dhanpat rai and sons;
Galye G.N et al; Metrology for engineers; elbs,
Rajput R.K; Engineering metrology and instrumentation; Kataria &sons publishers
Study and use of verniers, micrometer and dial gauges
Study and use of limit gauges
Study and use of slip gauges and sine bar
Study of Tool Makers Microscope
Measurement of straightness, flatness and squareness
Measurement of surface finish
Measurement of screw threads by one wire and two wire
Measurement of parameters of gear teeth
Study and use of profile projector
Study and use of comparators
Study and use of Coordinate measurement machines.
Introduction: Place of Industrial Engineering in Industries and Business. History of development of Industrial Engineering, works of Taylor and Gilberth, Modern industrial Engineering. Productivity: Productivity & Standard of living, productivity in individual enterprise, Reducing work content and ineffective time. Introduction to work study and its applications.
Method Study : Definition, Objectives and procedures, Selection of job, various recording techniques like outline process charts, Flow process charts, Man machine charts, Two handed process charts, String diagram, flow diagram, Multiple activity chart, Therbiligs, SIMO chart, Cyclographs and Chrono-cyclographs. Critical examinations, Development, Installation and Maintenance of improved methods. Principles of Motion economy and their application in work design. Micro-motion study, Memo-motion study & their uses in the study of methods.
Work Measurement:
Introduction: Definition, Objectives and procedure.
Time Study: Procedure, Methods of measuring time, selection of jobs, breaking a job into elements. Number of cycles to be timed, Rating and methods of rating, Allowances, Calculation of Standard time.
Work Sampling: Basic procedure, Design of work sampling study, conducting work sampling study and establishment of standard time.
Predetermined Motion time systems, Work factors system and other standard data systems.
Wage Incentives: Measured day work and wage incentives and Productivity, different types of wage incentive plans. Design of incentive plans managing incentive schemes, Supervisory incentives plans.
5 Introduction to Ergonomics : Ergonomics as a multi-disciplinary field, components. Importance of ergonomics in equipment and work design, Concept of man-machine system; Types and characteristics of Man-machine systems. Rest Pause design based on physiological consideration,
Books &References Recommended :
I. L. O., Introduction to Work Study.
Maynard, Industrial Engg. Hand Book.
Barnes R. M., Motion & Time Study.
Mundel “Motion and Time Study”
Salvendy “Hand Book of Industrial Engineering”
Jhamb L.C. “Work Study and Ergonomics”
Theory :
Principle of generation of surface, classification of machining processes and machine tools, cutting tool materials, their properties & types of single point cutting tools.
Type of lathe and operation such as turning, taper turning, thread cutting, grooving, parting off. Use of multiple tool for manufacturing of simple components, Concepts of feed, speed and depth of cut.
Machining time estimation: Evaluation of machining time for turning, facing, drilling, milling and shaping operations.
Shaping, Planning and slotting operation and machines, Quick return mechanism, Hydraulic system for shaper.
Drilling and drilling machines, Types of drills, tapes and reamers, Geometry of drills, reamers and taps, Tapping and Spot facing operations.
Milling machines, Types and operations. Types of milling cutters, Up and Down milling, gang craddle milling. Broaching operation, types of broaching machines and broaches design of broaching tools.
Grinding process and grinding machines, Grinding wheel, Types nomenclature and their selection. Centreless grinding and job feeding arrangement, Dressing and trueing of grinding wheels.
Super finishing processes :Honning, lapping, superfinishing, polishing and buffing.
Press working : Types of presses, Classification and specifications, press working operations as Blanking, piercing, shearing, bending, forming, embossing, coining drawing and deep drawing, operations. Elements of dies and punches, Clearance, Compound, combination, progressive and inverted dies and their operations, Blank layout, Metal spinning.
Gear and their types, elements of gears, different method of producing gears, gear cutting on milling m/c and by generating methods viz, hobbing, shaping, and rack cutting, gear finishing by shaving and grinding.
Books Recommended :
Campbell J. S., Principles of Manufacturing Materials & Processes.
Lindberg, Manufacturing Processes.
Chapman W. A. J., Workshop Technology part II and III.
Chitale A.K. and Gupta R.C. Product Design and Manufacturing
Rao P.N. Manufacturing Technology
References Recommended :
ASME, Fundamentals of Tool Design.
Credit Based Grading System
Moulding Tools-Moulding sands – Types-properties-ingredients. Types of moulding methods
- floor, bench and machine moulding. Patterns: types allowances - pattern constructions. Core and core making- types of cores - Gating and Risering principles.
Metal melting - Melting furnaces – cupola, Electric arc furnace, Induction furnace. Casting Procedure-advantages-limitations-Applications. Types of casting processes- sand, centrifugal, die & investment castings. Defects in castings - methods of control - fettling and cleaning of castings. Casting of cylinder block & head - cylinder liners - pistons and piston rings.
Design of Weldment: Weld geometry, Eccentric loading design in torsion and bending,designing welding fixtures. Distortion and Discontinuities in weldment, Testing, Inspection and
Specifications: Weldment distortion and its control, various discontinuities in Welds, Residual stresses in Weldments, Trouble shooting.
Working Principle, advantages, limitations and applications of Friction welding and Friction Stir Welding, Thermit welding, Electron Beam Welding, Laser beam welding, Soldering and Brazing.
Robotics and Automation in Welding, Modes of Automation, Positioners, Welding fixtures, Arc motion devices, seam tracking devices. Under water welding.
Problems during welding of carbon steels, stainless steels, aluminium alloys, magnesium alloys and dissimilar metals – remedies. Welding defects, types of joints, welding symbols, post weld heat treatments, non-destructive testing of welded joints. Destructive and non- destructive methods of testing weldments, WPS, PQR and ASME section IX Welding.
Richard W. Heine and Carl R. Loper, Principles of metal casting, Tata Mc G raw Hill, New Delhi, 1997.
Parmar.R.S., Welding Process and Technology, Khanna Publishers, EDITION 2, New
Jain. P.L., Principles of Foundry Technology, Tata Mc Graw Hill, Edition 3, New Delhi, 1997
Khanna. O.P., Welding technology, Dhanpat Rai& sons, NEW Delhi, 1998 .
Khanna. O.P., Principles of Foundry Technology, Dhanpat Rai& sons, NEW Delhi, 1998.
Gear and their types, elements of gears, different method of producing gears, gear cutting on milling m/c and by generating methods viz. hobbing, shaping, and rack cutting, gear finishing by shaving and grinding.
Capstan and turret – construction, working, and its tool layout. Single spindle automat and multi spindle automats, various job/tool claming methods, principle of CAM design. Introduction to process planning.
Basic features of machine tool construction. Kinematic structures of machine tools, elementary, complex and compound structure. Speed regulation, stepped regulation, cone pulley, change gear drive, gear box drive. Design of gear boxes for speeds and feeds.
Strength, Rigidity and Design Analysis : Strength, Rigidity and Design Analysis of Machine Tool Spindle etc. Elements compliance of machine tool. Force analysis, Bearing Slides and guide ways of machine tools, Hydrostatic bearings.
(a) Job Tolerance Analysis: Tolerance stacks (Design and Process tolerance stacks). Tolerance Charts: Purpose and layout, conversion of tolerances, developing the tolerance chart.
(b) Unconventional machining methods: Electro discharge machining, Wire EDM, Electro chemical machining, Laser beam welding, Ultrasonic Machining, Abrasive jet machining. Introduction to micro machining.
Books & References Recommended :
Campbell J. S., Principles of Manufacturing Materials & Processes.
Lindberg, Manufacturing Processes.
Chapman W. A. J., Workshop Technology part II and III.
Kempster M.H.A., Introduction to Jig and Tool Design, ELBS.
Joshi, Jigs and Fixture.
ASME, Fundamentals of Tool Design.
Kovan V. K., Process Engineering, Mir Publishers, Moscow.
Balakishan B., Fundaments of Manufacturing Engg., Mir Publishers, Moscow.
Eary and Johnson, Process Engineering, Prentice Hall.
Credit Based Grading System
1Introduction to Estimating and Costing:Estimating-Definition, importance of
estimating, aims, functions,organization of estimating department, qualities of estimator, constituentsof estimation, profit costing- definition, aims of costing, standard cost,advantage of standard cost. Difference between estimating & costing,procedure for costing, costing methods, cost control- how to control costs,control on indirect material and tools, advantages of efficient costing.
2Elements Of Costs:Elements of costs- material, labour costs, expenses, direct costs, Materialcosting- introduction, cost of material, control over material cost, wastecontrol, valuation of material issued from stores, indirect costs, factoryexpense, administrative expenses, selling & Distribution expenses. Fixed& variable overheads, components of cost- selling price, allocation of oncost percentage on prime cost, direct labour cost, Labour costing-introduction, objectives of labour costing, wages & incentives, directmaterial cost, man hour rate, machine hour rate, machine hour rate,combination of man hour & machine hour rate, unit rate method, examplesof on costs. Value analysis, simplification, standardization, rationalization.
Estimation and Costing by Banga& Sharma, Khanna
Mechanical Estimating and Costing by B.P.Sinha, TMH
Mechanical Costing & Estimation by Sinha, Standard
Mechanical Estimating & Costing by Singla, Aggrawal, Kaston Pub.
Estimating & Costing by Mukharjee and Goswami
Elements of Estimating & Costing( Mechnical) by Saha
Theory :
Selection of Manufacturing Processes, Influence of Process Engg. on product design. Work piece Control.
Group Technology: Concept, Parts classification and coding system, Production Flow Analysis, Machine cell design, Computer Aided Process Planning.
Selection of materials (considering function and cost), Effect of process on material cost.
Selection of tooling, Selection of equipment (considering cost and design factors).
Dimensional Analysis : Flatness, Parallelism, Squareness, Concentricity etc. (ways to designate these).
Tolerance Analysis : Tolerance stacks (Design and Process tolerance stacks).
Tolerance Charts : Purpose and layout, conversion of tolerances, developing the tolerance chart.
Books & References Recommended :
Kovan V. K., Process Engineering, Mir Publishers, Moscow.
Balakishan B.,Fundaments of Manufacturing Engineering, Mir Publishers, Moscow.
Eary and Johnson, Process Engineering, Prentice Hall.
Wilson F.W., Manufacturing Planning and Estimating Handbook, McGraw Hill Book Co.
Note: PSG Design data book and/ or Mahadevan and Reddy’s Mechanical design data book are to be provided/ permitted in exam hall (duly verified by authority)
Shingley J.E; Machine Design; TMH
Wentzell Timothy H; Machine Design; Cengage learning
Mubeen; Machine Design; Khanna Publisher
Bhandari V B ,Design of Machine elements . TMH
Sharma & Agrawal; Machine Design; Kataria & sons
Maleev; Machnine Design;
Designing and sketching of components contained in the syllabus
ASTE; Handbook of industrial metrology; Prentice hall of india ltd
Jain R.K.; Engineering metrology; Khanna publishers
Gupta. I.C. “A text book of engineering metrology”, Dhanpat rai and sons;
Galye G.N et al; Metrology for engineers; elbs,
Rajput R.K; Engineering metrology and instrumentation; Kataria &sons publishers
Study and use of verniers, micrometer and dial gauges
Study and use of limit gauges
Study and use of slip gauges and sine bar
Study of Tool Makers Microscope
Measurement of straightness, flatness and squareness
Measurement of surface finish
Measurement of screw threads by one wire and two wire
Measurement of parameters of gear teeth
Study and use of profile projector
Study and use of comparators
Study and use of Coordinate measurement machines.
Introduction: Place of Industrial Engineering in Industries and Business. History of development of Industrial Engineering, works of Taylor and Gilberth, Modern industrial Engineering. Productivity: Productivity & Standard of living, productivity in individual enterprise, Reducing work content and ineffective time. Introduction to work study and its applications.
Method Study : Definition, Objectives and procedures, Selection of job, various recording techniques like outline process charts, Flow process charts, Man machine charts, Two handed process charts, String diagram, flow diagram, Multiple activity chart, Therbiligs, SIMO chart, Cyclographs and Chrono-cyclographs. Critical examinations, Development, Installation and Maintenance of improved methods. Principles of Motion economy and their application in work design. Micro-motion study, Memo-motion study & their uses in the study of methods.
Work Measurement:
Introduction: Definition, Objectives and procedure.
Time Study: Procedure, Methods of measuring time, selection of jobs, breaking a job into elements. Number of cycles to be timed, Rating and methods of rating, Allowances, Calculation of Standard time.
Work Sampling: Basic procedure, Design of work sampling study, conducting work sampling study and establishment of standard time.
Predetermined Motion time systems, Work factors system and other standard data systems.
Wage Incentives: Measured day work and wage incentives and Productivity, different types of wage incentive plans. Design of incentive plans managing incentive schemes, Supervisory incentives plans.
5 Introduction to Ergonomics : Ergonomics as a multi-disciplinary field, components. Importance of ergonomics in equipment and work design, Concept of man-machine system; Types and characteristics of Man-machine systems. Rest Pause design based on physiological consideration,
Books &References Recommended :
I. L. O., Introduction to Work Study.
Maynard, Industrial Engg. Hand Book.
Barnes R. M., Motion & Time Study.
Mundel “Motion and Time Study”
Salvendy “Hand Book of Industrial Engineering”
Jhamb L.C. “Work Study and Ergonomics”
Theory :
Principle of generation of surface, classification of machining processes and machine tools, cutting tool materials, their properties & types of single point cutting tools.
Type of lathe and operation such as turning, taper turning, thread cutting, grooving, parting off. Use of multiple tool for manufacturing of simple components, Concepts of feed, speed and depth of cut.
Machining time estimation: Evaluation of machining time for turning, facing, drilling, milling and shaping operations.
Shaping, Planning and slotting operation and machines, Quick return mechanism, Hydraulic system for shaper.
Drilling and drilling machines, Types of drills, tapes and reamers, Geometry of drills, reamers and taps, Tapping and Spot facing operations.
Milling machines, Types and operations. Types of milling cutters, Up and Down milling, gang craddle milling. Broaching operation, types of broaching machines and broaches design of broaching tools.
Grinding process and grinding machines, Grinding wheel, Types nomenclature and their selection. Centreless grinding and job feeding arrangement, Dressing and trueing of grinding wheels.
Super finishing processes :Honning, lapping, superfinishing, polishing and buffing.
Press working : Types of presses, Classification and specifications, press working operations as Blanking, piercing, shearing, bending, forming, embossing, coining drawing and deep drawing, operations. Elements of dies and punches, Clearance, Compound, combination, progressive and inverted dies and their operations, Blank layout, Metal spinning.
Gear and their types, elements of gears, different method of producing gears, gear cutting on milling m/c and by generating methods viz, hobbing, shaping, and rack cutting, gear finishing by shaving and grinding.
Books Recommended :
Campbell J. S., Principles of Manufacturing Materials & Processes.
Lindberg, Manufacturing Processes.
Chapman W. A. J., Workshop Technology part II and III.
Chitale A.K. and Gupta R.C. Product Design and Manufacturing
Rao P.N. Manufacturing Technology
References Recommended :
ASME, Fundamentals of Tool Design.
Credit Based Grading System
Moulding Tools-Moulding sands – Types-properties-ingredients. Types of moulding methods
- floor, bench and machine moulding. Patterns: types allowances - pattern constructions. Core and core making- types of cores - Gating and Risering principles.
Metal melting - Melting furnaces – cupola, Electric arc furnace, Induction furnace. Casting Procedure-advantages-limitations-Applications. Types of casting processes- sand, centrifugal, die & investment castings. Defects in castings - methods of control - fettling and cleaning of castings. Casting of cylinder block & head - cylinder liners - pistons and piston rings.
Design of Weldment: Weld geometry, Eccentric loading design in torsion and bending,designing welding fixtures. Distortion and Discontinuities in weldment, Testing, Inspection and
Specifications: Weldment distortion and its control, various discontinuities in Welds, Residual stresses in Weldments, Trouble shooting.
Working Principle, advantages, limitations and applications of Friction welding and Friction Stir Welding, Thermit welding, Electron Beam Welding, Laser beam welding, Soldering and Brazing.
Robotics and Automation in Welding, Modes of Automation, Positioners, Welding fixtures, Arc motion devices, seam tracking devices. Under water welding.
Problems during welding of carbon steels, stainless steels, aluminium alloys, magnesium alloys and dissimilar metals – remedies. Welding defects, types of joints, welding symbols, post weld heat treatments, non-destructive testing of welded joints. Destructive and non- destructive methods of testing weldments, WPS, PQR and ASME section IX Welding.
Richard W. Heine and Carl R. Loper, Principles of metal casting, Tata Mc G raw Hill, New Delhi, 1997.
Parmar.R.S., Welding Process and Technology, Khanna Publishers, EDITION 2, New
Jain. P.L., Principles of Foundry Technology, Tata Mc Graw Hill, Edition 3, New Delhi, 1997
Khanna. O.P., Welding technology, Dhanpat Rai& sons, NEW Delhi, 1998 .
Khanna. O.P., Principles of Foundry Technology, Dhanpat Rai& sons, NEW Delhi, 1998.
Gear and their types, elements of gears, different method of producing gears, gear cutting on milling m/c and by generating methods viz. hobbing, shaping, and rack cutting, gear finishing by shaving and grinding.
Capstan and turret – construction, working, and its tool layout. Single spindle automat and multi spindle automats, various job/tool claming methods, principle of CAM design. Introduction to process planning.
Basic features of machine tool construction. Kinematic structures of machine tools, elementary, complex and compound structure. Speed regulation, stepped regulation, cone pulley, change gear drive, gear box drive. Design of gear boxes for speeds and feeds.
Strength, Rigidity and Design Analysis : Strength, Rigidity and Design Analysis of Machine Tool Spindle etc. Elements compliance of machine tool. Force analysis, Bearing Slides and guide ways of machine tools, Hydrostatic bearings.
(a) Job Tolerance Analysis: Tolerance stacks (Design and Process tolerance stacks). Tolerance Charts: Purpose and layout, conversion of tolerances, developing the tolerance chart.
(b) Unconventional machining methods: Electro discharge machining, Wire EDM, Electro chemical machining, Laser beam welding, Ultrasonic Machining, Abrasive jet machining. Introduction to micro machining.
Books & References Recommended :
Campbell J. S., Principles of Manufacturing Materials & Processes.
Lindberg, Manufacturing Processes.
Chapman W. A. J., Workshop Technology part II and III.
Kempster M.H.A., Introduction to Jig and Tool Design, ELBS.
Joshi, Jigs and Fixture.
ASME, Fundamentals of Tool Design.
Kovan V. K., Process Engineering, Mir Publishers, Moscow.
Balakishan B., Fundaments of Manufacturing Engg., Mir Publishers, Moscow.
Eary and Johnson, Process Engineering, Prentice Hall.
Credit Based Grading System
1Introduction to Estimating and Costing:Estimating-Definition, importance of
estimating, aims, functions,organization of estimating department, qualities of estimator, constituentsof estimation, profit costing- definition, aims of costing, standard cost,advantage of standard cost. Difference between estimating & costing,procedure for costing, costing methods, cost control- how to control costs,control on indirect material and tools, advantages of efficient costing.
2Elements Of Costs:Elements of costs- material, labour costs, expenses, direct costs, Materialcosting- introduction, cost of material, control over material cost, wastecontrol, valuation of material issued from stores, indirect costs, factoryexpense, administrative expenses, selling & Distribution expenses. Fixed& variable overheads, components of cost- selling price, allocation of oncost percentage on prime cost, direct labour cost, Labour costing-introduction, objectives of labour costing, wages & incentives, directmaterial cost, man hour rate, machine hour rate, machine hour rate,combination of man hour & machine hour rate, unit rate method, examplesof on costs. Value analysis, simplification, standardization, rationalization.
Estimation and Costing by Banga& Sharma, Khanna
Mechanical Estimating and Costing by B.P.Sinha, TMH
Mechanical Costing & Estimation by Sinha, Standard
Mechanical Estimating & Costing by Singla, Aggrawal, Kaston Pub.
Estimating & Costing by Mukharjee and Goswami
Elements of Estimating & Costing( Mechnical) by Saha
Theory :
Selection of Manufacturing Processes, Influence of Process Engg. on product design. Work piece Control.
Group Technology: Concept, Parts classification and coding system, Production Flow Analysis, Machine cell design, Computer Aided Process Planning.
Selection of materials (considering function and cost), Effect of process on material cost.
Selection of tooling, Selection of equipment (considering cost and design factors).
Dimensional Analysis : Flatness, Parallelism, Squareness, Concentricity etc. (ways to designate these).
Tolerance Analysis : Tolerance stacks (Design and Process tolerance stacks).
Tolerance Charts : Purpose and layout, conversion of tolerances, developing the tolerance chart.
Books & References Recommended :
Kovan V. K., Process Engineering, Mir Publishers, Moscow.
Balakishan B.,Fundaments of Manufacturing Engineering, Mir Publishers, Moscow.
Eary and Johnson, Process Engineering, Prentice Hall.
Wilson F.W., Manufacturing Planning and Estimating Handbook, McGraw Hill Book Co.